China best Grain Industry 35 Degrees Steel Belt Conveyor Carrying Idler

Product Description

Product Description

 

Specification

D(mm)

L(mm)

Bearing model

89

180,190,200,235,240,250,275,280,305,215,350,375,380,455,465,600,750,950,1150

204

108

190,200,240,250,305,315,360,375,380,455,465,525,530,600,700,750,790,800,950,1150,1400,1600

133

305,375,380,455,465,525,530,600,700,750,790,800,900,950,1000,1100,1150,1400,1600,1800,2000,2200

159

375,380,455,465,525,530,600,700,750,790,800,900,1000,1050,1100,1120,1150,1250,1400,1500,1600,1700,
1800,2000,2200,2500,2800,3000,3150

193.7

2200,2500,2800,3000,3150,3350

308 310

217

600,640,1050,1120,1600,1700,3150,3350

308 310

D(mm)

L(mm)

Bearing model

89

190,200,230,240,280,305,315,375,380,455,465,600,750,950,1150

204

108

190,200,240,250,305,315,375,380,455,465,525,600,700,750,800,950,1150,1400

205

133

305,350,375,380,455,525,530,600,700,790,800,950,1150,1400,1600

305

159

375,380,455,465,525,600,630,640,670,700,750,790,800,900,950,1050,1120,1150,1400,1600

306    308

D(mm)

L(mm)

Bearing model

89

315,380,465,600,750,950,1150

204

108

315,380,465,600,700,750,790,950,1150,1400,1600

205

133

465,600,700,750,790,800,900,950,1000,1100,1150,1400,1600,1800,2000,2200

305  308

159

600,700,790,800,900,950,1000,1050,1100,1120,1150,1250,1400,1500,1700,1800,2000,2500,2800,3000,3150

306  308

193.7

1100,1250,1400,1500,1600,1700,2200,2500,2800,3000,3150

308

219

2200,2500,2800,3000,3150

310

 

Applications

 

 

Company Information

FAQ

Q1. Can I have a sample order for conveyor roller
Yes, we welcome sample order to test and check quality.
Q2. What about the lead time?
1) 2--3 days for sample
2) 20--30 days for mass production. If urgent,we have green channel.
Q3. Do you have any MOQ limit for conveyor roller order?
Low MOQ, 1pc for sample checking is available
Q4. Is it OK to print my logo on conveyor roller product?
Yes. Please inform us your logo or design before mass production
Q5. How to guarantee your quality?
We are 1 of the top suppliers of International famous mining company over years. Excellent quality is well accepted.
Please contact us for more details.

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport
Structure: Ordinary Roller
Bearing Type: Single Sealed Bearing
Type: Impact Idler
Color: Red & Black
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Customization:
Available

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ratchet wheel

What maintenance practices are recommended for ratchet wheels to ensure optimal functionality?

Maintaining ratchet wheels is essential to ensure their optimal functionality and longevity in mechanical systems. Here are recommended maintenance practices for ratchet wheels:

  • 1. Regular Inspection: Perform routine visual inspections of the ratchet wheel and the surrounding components. Look for signs of wear, damage, or deformation. Pay attention to the teeth, as worn or damaged teeth can affect engagement.
  • 2. Cleaning: Keep the ratchet wheel and associated components clean from dirt, debris, and contaminants. Clean with a suitable solvent or degreaser to remove built-up grime and ensure smooth operation.
  • 3. Lubrication: Apply a suitable lubricant to the ratchet wheel and pawl or catch mechanism to reduce friction and prevent premature wear. Follow the manufacturer's recommendations for lubrication intervals and types of lubricants.
  • 4. Pawl or Catch Inspection: Check the pawl or catch mechanism that engages with the ratchet wheel. Ensure it is in good condition, and there is no excessive wear or damage. Replace worn or damaged pawls promptly.
  • 5. Alignment: Verify that the ratchet wheel is correctly aligned with the pawl or catch. Misalignment can lead to uneven wear and reduced effectiveness. Make any necessary adjustments to ensure proper engagement.
  • 6. Tightening Fasteners: Periodically check and tighten any fasteners, such as bolts and nuts, that secure the ratchet wheel and its associated components. Loose fasteners can lead to play and affect performance.
  • 7. Teeth Replacement: If teeth on the ratchet wheel show signs of significant wear or damage, consider replacing the ratchet wheel or the affected teeth. Damaged teeth can lead to unreliable engagement.
  • 8. Corrosion Prevention: In corrosive environments, take measures to prevent rust or corrosion on the ratchet wheel. This may include applying protective coatings or using corrosion-resistant materials.
  • 9. Calibration (If Applicable): In applications requiring precise control, consider calibrating the ratchet wheel to ensure it provides the desired incremental movement accurately.
  • 10. Safety Check: Ensure that ratchet wheels in safety-critical applications are functioning correctly and have not been compromised in any way. This includes systems in vehicles, safety equipment, and emergency mechanisms.
  • 11. Replacement: As ratchet wheels age and show significant wear, it's advisable to replace them to maintain the reliability and safety of the system.

Regular maintenance and inspection of ratchet wheels are essential to prevent unexpected failures, ensure proper engagement, and extend their service life. Following these maintenance practices helps maintain the optimal functionality and reliability of ratchet wheels in mechanical systems.

ratchet wheel

What are the signs that indicate a need for ratchet wheel replacement or maintenance, and how can they be diagnosed?

Recognizing the signs that indicate the need for ratchet wheel replacement or maintenance is crucial for ensuring the reliability and safety of mechanical systems. Here are common signs and how to diagnose them:

  • 1. Excessive Wear: Check the ratchet wheel's teeth for signs of excessive wear or rounding. If the teeth are visibly worn down, it's an indication that the ratchet wheel may not engage properly and should be replaced.
  • 2. Irregular Tooth Engagement: During operation, if you notice irregular engagement of the ratchet wheel with the pawl or catch, it may indicate misalignment, damage, or wear. Investigate and address the issue to prevent further damage.
  • 3. Slippage: If the ratchet wheel slips when subjected to a load within its specified capacity, it's a clear sign of wear or damage. This can compromise the safety and reliability of the system and warrants immediate attention.
  • 4. Unintended Movement: In applications where a ratchet wheel is used to prevent unintended movement or reverse motion, any unexpected movement suggests a problem. This may be due to wear, damage, or a malfunctioning pawl mechanism.
  • 5. Noise and Vibration: Unusual noises, such as grinding or rattling, or excessive vibration during ratchet wheel operation can indicate issues with teeth engagement, misalignment, or worn components.
  • 6. Difficulty in Turning: If the ratchet wheel becomes difficult to turn, it may be due to increased friction caused by wear or contamination. This can lead to inefficient operation and should be addressed.
  • 7. Visual Inspection: Regularly inspect the ratchet wheel for visible damage, cracks, or deformities. Any visible defects should be taken as a sign that maintenance or replacement is needed.
  • 8. Pawl or Catch Condition: Examine the condition of the pawl or catch that interacts with the ratchet wheel. Signs of wear or damage on the pawl can affect the engagement and should be addressed.
  • 9. Reduced Efficiency: If the ratchet wheel system is no longer operating with the same level of precision and efficiency as before, it may be an indication of wear or misalignment.
  • 10. Routine Maintenance Schedule: Implement a routine maintenance schedule for ratchet wheel systems. Regular maintenance can help identify early signs of wear or issues before they become critical.
  • 11. Load Testing: Conduct load testing to ensure that the ratchet wheel can handle its specified load capacity without slipping or exhibiting signs of stress. Any failures during load testing should prompt maintenance or replacement.

Diagnosing the need for ratchet wheel replacement or maintenance often involves a combination of visual inspection, functional testing, and a good understanding of the system's expected performance. Addressing issues promptly can prevent failures and improve the safety and reliability of mechanical systems.

ratchet wheel

Can you describe the factors to consider when selecting ratchet wheels for specific applications?

When selecting ratchet wheels for specific applications, several important factors should be taken into consideration to ensure optimal performance and reliability. These factors include:

  • 1. Load Capacity: Determine the maximum load or force the ratchet wheel will need to handle. Choose a ratchet wheel with the appropriate load capacity to ensure safe and efficient operation. Larger and more robust ratchet wheels are suitable for heavy-duty applications.
  • 2. Space Constraints: Consider the available space within the mechanical system where the ratchet wheel will be installed. Ensure that the selected ratchet wheel size fits within the allocated space without interference or clearance issues.
  • 3. Tooth Profile: The tooth profile of the ratchet wheel should match the application's requirements. Standard ratchet wheels have angled teeth, while fine-tooth ratchet wheels offer finer control. Select the tooth profile that suits the desired level of precision and movement control.
  • 4. Material: Choose a ratchet wheel material that is compatible with the application's environment and demands. Common materials include hardened steel or alloy metals for durability. In corrosive environments, opt for corrosion-resistant coatings or materials.
  • 5. Pawl Compatibility: Ensure that the selected ratchet wheel is compatible with the pawl or catch mechanism used in the application. The pawl should effectively engage and disengage with the ratchet wheel's teeth for reliable operation.
  • 6. Precision Requirements: Consider the level of precision required in the application. Fine-tooth ratchet wheels are suitable for applications demanding precise adjustments, while standard ratchet wheels offer a balance of control and strength.
  • 7. Operating Conditions: Evaluate the operating conditions, including temperature extremes, humidity, and exposure to chemicals or contaminants. Select ratchet wheels that can withstand these conditions without degradation.
  • 8. Customization: For specialized applications or unique requirements, consider the option of custom-designed ratchet wheels. Customization allows for tailoring the ratchet wheel's size, tooth profile, and material to meet specific needs.
  • 9. Maintenance: Assess the ease of maintenance and lubrication requirements. Some ratchet wheels may need periodic cleaning and lubrication to ensure smooth and reliable operation.
  • 10. Regulatory Compliance: In some industries, specific standards and regulations may govern the choice of components. Ensure that the selected ratchet wheel complies with relevant industry standards and safety regulations.

By carefully considering these factors, you can select the most suitable ratchet wheel for your specific application, promoting efficient and reliable performance while minimizing the risk of issues or failures.

China best Grain Industry 35 Degrees Steel Belt Conveyor Carrying Idler  China best Grain Industry 35 Degrees Steel Belt Conveyor Carrying Idler
editor by CX 2024-03-20