China factory Corrosion Resistance Impact Idler for Cement, Port, Power Plant Industries with Free Design Custom

Product Description

SPD Rubber Disc Roller Description :

Our Impact roller 2 pieces  rubber-coated innovation technology 

New technology: using professional rubber and plastic machinery, apply adhesive on roller tube, through high-temperature heating, pressure, one-time whole casting adhesive. The radial run-out of the roller keep stable, the adhesive force between rubber and roller is strong,and the cushioning performance is excellent.

 

Old process: manually press the rubber ring into the roller tube, and weld the retainer rings on both sides. The fit between the rubber rings and the roller tube is an interference fit without adhesive. During the operation, the rubber ring is easily forced to fall off, so the impact life span could not be ensured, and the replacement and maintenance cost

is high.

 


Impact roller normal specification:

1, Our conveyor roller range
About CZPT Rollers:
The CZPT range of conveyor rollers includes both steel and HDPE carry and return rollers. Also available are rubber disc impact and return rollers. The rollers and frames are manufactured to different standards or design according to your special working condition requirements with some innovative and maintenance saving designs. Our rollers are fitted with quality deep ball ZZ C3 bearings for maximum life. Belt Widths of our CZPT rollers range from 400-2000. Larger sizes available on request.
Roller lifespan could be assured 30,000 to 50,000 hours under normal working condition and maintenance. 

Other conveyor products series

2, CZPT Conveyor Roller Technical Information

1. Brand: SPD
2, Lift time: 30000-50000hours
3, Production capacity: as usual 800pieces/day.
4. Roller Diameter: 76-219mm.
5. Roller Length: 190mm to 3500mm.
6. Roller Pipe: Q235 carbon steel,high-precision ERW seam pipe with state-of roundness and straightness to ensure well-balanced rotation.
7. Shaft: Accurate shafts are made of cold-drawn bright round steel, which is superior in corrosion resistance and stiffness. We have strict control over tolerance of shaft dimension and surface quality. The service lifespan can be well-secured and prolonged.
8. Bearing: Ball bearing provided with C3 group of clearance, ZZ shield deep-groove to ensure a nice fit and off-set any expected temperature rise during operation by means of internal clearance OR according to your requirements. 
9. Bearing brand: SKF, FAG, NSK, LYC, HRB, or according to your requirements.
10. Seals: The labyrinth seal structure is of non-contact type, and durable, and has less rotation-resistance and long life-span as to be of optimum structure, particularly for a long-distance and large capacity conveyor for bulk material. It is approved from the testing of a national authoritative organization that Seal employed is of dustproof and waterproof type, whose performance proved to be satisfactory and has by a long way exceeded the GB and JIS standard after our repeated research and development. Factory high quality greased full for life.
11. Color: black, red, blue, yellow available, or according to your requirement.
12. Finish Ordinary painting/Rubber/Steel screw/Galvanized.
13. Welding: Mixed gas shielded arc welding end.
14. Professional designing and inspection team.
15. Standard: ISO/Australia/CEMA/JIS/DIN.
16.Package: Export standard plywood cases with waterproofing film.                                                 

Standard Diameter Length scope ( mm) Bearings Type
(Min~Max)
Idler's Shell Wall Thickness
mm Inch
63.5 2 1/2 150~3500 204 3.0mm~3.75mm
76 3 150~3500 204 205 3.0mm~4.0mm
89 3 1/3 150~3500 204 205 3.0mm~4.0mm
102 4 150~3500 3.5mm~4.0mm
108 4 1/4 150~3500 3.5mm~4.0mm
114 4 1/2 150~3500 3.5mm~4.5mm
127 5 150~3500 3.5mm~4.5mm
133 5 1/4 150~3500 306 3.5mm~4.5mm
140 5 1/2 150~3500 306 3.5mm~4.5mm
152 6 150~3500 4.0mm~4.5mm
159 6 1/4 150~3500 4.0mm~4.5mm
165 6 1/2 150~3500 308 4.5mm~6.0mm
177.8 7 150~3500 309 4.5mm~6.0mm
190.7 7 1/2 150~3500 309 4.5mm~6.0mm
194 7 5/8 150~3500 310 4.5mm~6.0mm
219 8 5/8 150~3500 4.5mm~6.0mm

3, Main Features of  SPD Conveyor Roller
1, The bearing housing and steel tube are assembled and welded with a concentric automatic, welding machine.
2, Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment.
3, Fabrication of the roller is affected by an auto device and 100% tested for its concentricity.
4, Roller and supporting components/materials are manufactured to ISO/BS/JIS/DIN//CEMA/Australia, etc. standard. 

4, SPD Conveyor Idler roller Inner Construction 5 pcs Lybrinth Seal of well water and dustproof 

5, Main  Product Processing and Facilities & Capabilities 

6, Customers' Feedback of CZPT Conveyor Idler

7, Advantage of CZPT Conveyor Idler

1,Over 30 years since 1986 for design,engineer,install, innovate and maintain belt conveyor equipment,components and services.
2, Germany BEUMER GROUP  advanced technology  cooperation.  
3,Certified by SGS,BV and ISO9001:2008 quality management system
4,Passed issued by national administration of work safety mine safety standard center.
5,High quality raw material selection made rollers      working lifetime 50000 hours on average.
6, Long Life-Span & Energy Saving:resistance of roller rotating is 30% lower than that of national standards, which can save 40% power consumption per hour.

Cheap Inferior idler means:
Inflexible movement and more power to run $$$ Quicken the wear and tear of belts $$$
More placement(Be 1 year or just 2 weeks to go)$$$
More downtime for maintenance$$$
Inferior roller brings harms, endless ....
Inferior roller means low buying price, high running cost.

8, CZPT Belt Conveyor Projects

 Design,Manufacture,Installation,Commissioning&Maintenance by our company on port, coal,mine, cement, power plant sites

9, Company Introduction

 10, Certification


11, Customer Visit  &Our Exhibition Show

12, Packing &Delivery

 

Types of V-Belts and Their Properties

A v-belt's inside length and pitch are determined by measuring along the bottom side. The included angle of a v-belt is measured from its flanks when it is extended. Most v-belt sections are 40 degrees. There are different types of v-belts, and the dimensions of each are standardized by different organizations. This article will introduce the different types of v-belts and their properties.
belt

Notched v-belts reduce bending stress

Notched V-belts reduce bending stress by reducing the axial length of the belt by 2 or more notches. These notches are characterized by different profiles, which differ in the pitch angle and the inside length. ISO and DIN standards are followed by the manufacturers of these belts. Notched v-belts are used on industrial machinery in countries other than the US.
Compared to the standard V-belts, notched ones are designed to resist bending stress better and offer better heat dissipation. They also last longer and run cooler than standard V-belts. Furthermore, they are about 2 percent more energy efficient than their standard counterparts. Therefore, notched V-belts are a viable replacement for standard V-belts.
Notched V-belts are commonly used in industrial applications because of their low price, ease of installation, and availability of many sizes. Another advantage of notched V-belts is that they provide more wedging force and higher load capacity. Notched V-belts have a wider v-groove than flat ones, which makes them more effective for heavy-duty applications.
Notched V-belts also provide better traction. They reduce bending stress, which is beneficial for preventing fatigue and tearing of v-belts. Additionally, v-belts can be installed in an existing equipment to add more performance. And with proper maintenance and installation, notched V-belts will provide trouble-free service for many years to come.

Ribbed v-belts reduce heat dissipation

Various kinds of v-belts are available for varying applications. The more popular types are the fractional horsepower and the double-V. Fractional horsepower v-belts are designed for light-duty applications, such as machine shop equipment and household appliances. The common sectional names are 2L, 3L, 4L, and 5L. The L in each of these belts refers to the top width of the belt, multiplied by 1 eighth inch.
Unlike conventional belts, ribbed v-belts are flexible, making them ideal for use in vibrating loads. They reduce heat dissipation and can be ordered in single or multiple sets to match your application. However, ribbed v-belts should not be mounted on deep-groove sheaves, as this can cause the belt to turn over. If you use deep-groove sheaves, the risk of rupture is very high. Deep-groove sheaves can also cut banded belts. Extremely worn sheaves can also cause the belt to rip.
The 2 types of ribbed v-belts differ in their construction and application. While both types have trapezium cross-sections, they are similar in that they are made of polyurethane or other durable materials. Ribbed v-belts have an additional layer of fabric on the elastomer core for reduced noise and better heat dissipation.
Ribbed v-belts are available in a variety of sizes, including trough v-belts. Their cross-sections are categorized by their top and bottom widths and depths. The included angle of most v-belt sections is approximately 40 degrees. Different types of v-belts have different cross-sections, and these cross-sections are standardized by various organizations.
As the load increases, a ribbed v-belt will wedge into the groove and decrease the amount of friction needed to maintain the correct torque. Flat belts can track off the pulleys due to friction. However, V-belts are more stable and require less width than flat belts. The main advantage of ribbed v-belts is their increased efficiency.
The global-local finite-element model is also used to calculate the maximum and minimum J-integrals during a belt's running cycle. The data is then used to evaluate the durability of ribbed v-belts in various applications. The numerical models used for the calculations involve a ribbed V-belt with 5 full ribs.
belt

Cogged v-belts increase lateral rigidity to reduce belt whip

Cogged v-belts are designed for maximum performance and durability on even the harshest drive systems. These belts are made from high-modulus polyester cords that resist hardening and stretch and provide superior balance and strength. They also feature raw-edge sidewalls to reduce slip and drive vibration. In addition, they have specially-formulated rubber compounds for oil resistance. CZPT Cog-Belt offers substantial savings in downtime, energy consumption and horsepower.
A double cogged v-belt combines the benefits of cogged and double vee-belts. Its bonded reinforced tie band offers enhanced flexibility and reduces belt whipping in multiple-belt drives. Double cogged v-belt dimensions vary depending on the standards of the manufacturer. Regardless of the type, you'll want to use a belt that is aligned correctly.
Standard v-belts are also known as wrapped or raw edge v-belts. Wrapped V-belts feature fabric covers above and beneath the cord to increase lateral rigidity and reduce belt whip. Cogged V-belts also have fabric covers to prevent wear on the core and increase the belt's operating temperature. They're ideally suited for applications that require high-temperature operation.
Cogged V-belts can significantly decrease energy consumption and improve power transmission capabilities. They also have a bias-cut cover stock that provides axial and lateral stability while preserving the cord integrity. A fiber loaded cogged construction offers optimum flexibility while minimizing heat buildup. It can be installed on any type of drive, including chain conveyors and industrial-grade machines.
The two-layer tie-band permanently bonds multiple belts together. This provides maximum cord support, heavy shock absorption, and stability. The belts are also engineered with patented banding processes that eliminate belt turnover and distribute load evenly across the drive. CZPT Cog-Band Belts minimize belt whip and provide stability. They also minimize belt turnover and rollover in heavy-duty industrial applications.
A classic v-belt is the most common and economical belt. Its nominal dimensions are 1/2" to 1-11/2" wide and 16" to 400 inches long. The width is usually 40 degrees. Different organizations use different cross-sections to classify v-belts. The following table provides a general comparison of the 2 types. The Cogged V-Belt is designed to reduce belt whip by increasing the lateral rigidity of the belt.
belt

Cogged v-belts provide superior environmental resistance

The patented design of the Dayco V-Belt provides maximum power transmission while combining the benefits of a cogged belt and raw-edge construction. The belt's top cogged design helps increase air flow around it, preventing deterioration and extending its useful life. The belt's three-ply design features neoprene impregnated fabric for superior durability and a specially-formulated polyester cord for increased strength and stability.
A variety of v-belts are available, with cogged and notched versions presenting unique characteristics. Cogged V-belts are more flexible than uncogged versions and feature 'X'-shaped grooves for enhanced heat dissipation. Cogged V-belts are interchangeable with conventional v-belts, although their 'X' design is most common. Hexagonal v-belts are a popular option for applications where traction is needed.
Another type of Cogged V-belt is designed specifically for outdoor power equipment. This v-belt is brown, with smooth clutching covers. Its aramid cord is very strong and provides superior durability in adverse conditions. Cogged V-belts can withstand severe shock loads and are therefore ideal for outdoor power equipment. Furthermore, they offer superior environmental resistance, minimal stretch, and a long service life.
A Cogged V-belt is composed of tensile cords that are supported by a rubber stock. Different manufacturers use different synthetic rubber stocks for this purpose. These materials help to extend the belt's operating temperature range and resist premature failure. In addition to tensile cords, the belt's body is covered with a fabric cover. The fabric is treated to form a chemical bond with the core materials, which allows it to withstand constant bending.

China factory Corrosion Resistance Impact Idler for Cement, Port, Power Plant Industries     with Free Design CustomChina factory Corrosion Resistance Impact Idler for Cement, Port, Power Plant Industries     with Free Design Custom