China Good quality Steel Return Conveyor Roller Set /Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler

Product Description

 

We specialize in this field more  than 45years, with the high quality and pretty competitive price. Here are our main products:

 

--Carrying Roller

--Return Roller

--Impact Roller
--Comb Roller
--Rubber sprial return roller

--Conveyor Roller set
--Conveyor Roller Frames
--Conveyor pulley

Materials can be used Steel, HDPE, etc.,standard can be GB, DIN, CEMA, etc, our rollers with 

stable running, high quality bearing,accurate steel pipe and long lifespan.Also can produce according

to your drawing. Our products are sold to the world and receive a high reputation from our customers.

 

We will test every batch of cargo to make sure every piece rollers are qualified before delivering, 

and supply you picture and professional inspect report. Hope to cooperate with you with our outsanding 

service and assured products. 

Product Description

 

Steel Return Conveyor Roller/Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler
 

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.

Product Parameters

 

 

SPECIFICATIONS 

Diameter

φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165,  φ194

Length

145mm-2800mm

Tube

Q235(GB), Q345(GB), welded with DIN2394 standed

Shaft

 

A3 and 45# steel(GB)

Bearing

Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance

Bearing Housing/Seat

Cold press working fit ISO M7 accuracy

Deep Press steel with raw material fit DIN 1623-1624 standard

Lubricating Oil

Grade 2 or 3 long-lasting lithium greasae 

Welding

Mixed gas shielded arc welding end

Painting

Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

 
 

Diameter of Tube Length of Tube Bearing Type Tube Wall Thickness
mm inch mm   (mm)
63.5 2 1/2 150-3500 6204 3.0-3.75
76 3 150-3500 6204 6205 3.0-4.0
89 3 1/2 150-3500 6204 6205 3.0-4.0
102 4 150-3500 3.5-4.0
108 4 1/4 150-3500 3.5-4.0
114 4 1/2 150-3500 3.5-4.5
127 5    150-3500 3.5-4.5
133 5 1/4 150-3500 6306 3.5-4.5
140 5 1/2 150-3500 6306 3.5-4.5
152 6    150-3500 4.0-4.5
159 6 1/4 150-3500 4.0-4.5
165 6 1/2 150-3500 6308 4.5-6.0
177.8 7    150-3500 6309 4.5-6.0
190.5 7 1/2 150-3500 6309 4.5-6.0
194 7 5/8 150-3500 6310 4.5-6.0
219 8 5/8 150-3500 4.5-6.0

 

Detailed Photos

 

 

Global Conveyor Supplies Company Limited

Belt conveyor idler Trough roller trough idler conveyor rollerRS water proof and dust proof heavy-duty roller/Idler--Return Roller/Idler/Roll, Carrier roll, trough roller/idler/roll
1.This RS series rollers belong to CHINAMFG high-end conveyor roller.
2. This return/carrier/trough roller has high precision structure, composing as many as 9 seal parts which ensure the roller good capability of water and dust resistance. With rubber or steel seals, multi-labyrinth seals.
3. The bearing housing and tube is full welded to ensure the well contact of the whole roller. Grease is permanent lubricant.
4. Roller surface could be painted any color as per customer request.
5. Material: normally Q235 tube (specially for conveyor roller), A3 cold-drawn shaft (Could be of very high precision to meed different customer requirement.)
6. Each roller would be through strict inspection and test to ensure every out coming roller are of true high quality.
Welcome to contact us at any time for conveyor roller/idler. We are professional and excellent in technology and service.
We know how to make our converyor roller to move your business!
 

It is common transportation equipment used in coal mines to connect downhole operations and on-ground production systems. In the course of use, it has many advantages, such as strong Transportation capacity, low power consumption, low work resistance, long service life, etc. Conveyor systems are quick and efficient transportation for a wide Variety of materials, which make them very popular in the material handling and packaging industries.

 

Sales form: factory direct sales
Dimensions: Φ63.5, Φ76, Φ89, Φ108, Φ114, Φ127, Φ133, Φ152,   Φ159, Φ165, Φ194, Φ219 or custom size
Bearing brand: TNT,  famous Chinese brand
Order quantity, price: negotiable
Product brand: GCS, RKM
Material: polyurethane,   Carbon steel             
Application: Conveyor roller industry
Product Type: Polyurethane Roller, Carbon Steel Roller, Ultra Polymer Roller, Stainless Steel Roller

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.

 

 

Main Features

1) CHINAMFG design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment.. 
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity. 

6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing  is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments

 

Related products

 

Associated Products

 

 

Testing Machines

 

 

 

After Sales Service

 

 

 

Company Profile

 

 

 

Global Conveyor Supplies Co., Ltd.

Established in 1995; Land area = 20,000 m2; Staff= 120 persons.

Located in HangZhou, ZheJiang Province, next to HangZhou city.

GCS, RKM is a registered trademark in China.

GCS enjoys a renowned reputation and our products are marketed globally in South-East Asia, Middle East, Africa, Australia, Europe, Hong Kong and many other countries.

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant, Conveyor
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Grooved Conveyor Idler
Color: Customized
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

ratchet wheel

How do ratchet wheels differ from other types of gears in terms of functionality?

Ratchet wheels differ from other types of gears in terms of functionality primarily due to their unidirectional motion and ability to prevent backward movement. Here are key distinctions between ratchet wheels and other gears:

  • 1. Unidirectional Motion: Ratchet wheels are designed to allow motion in only one direction. When force is applied in the desired direction, the ratchet wheel rotates freely, enabling movement. In contrast, traditional gears, such as spur gears or helical gears, transmit motion bidirectionally—both clockwise and counterclockwise.
  • 2. Prevention of Backward Movement: The defining feature of ratchet wheels is their ability to prevent backward movement. This is achieved through the engagement of a pawl or catch mechanism with the teeth of the ratchet wheel. The pawl locks the ratchet wheel in place when force is applied in the opposite direction, effectively preventing any reverse motion. Traditional gears do not have this locking capability and allow bidirectional movement without restriction.
  • 3. Incremental Motion Control: Ratchet wheels are often used in applications where precise incremental motion control is required. The teeth on a ratchet wheel are typically spaced in a way that allows for controlled, step-by-step movement. This is advantageous in scenarios where precise positioning or adjustments are necessary, such as in ratchet wrenches or fine-tooth ratchet wheels.
  • 4. Limited Gear Ratio: Unlike traditional gears that can provide variable gear ratios to change speed and torque, ratchet wheels offer a fixed gear ratio. They are not used for speed reduction or torque amplification but rather for controlled and secure movement in one direction.
  • 5. Specialized Applications: Ratchet wheels are commonly found in specific applications where their unidirectional and locking capabilities are crucial. These include hand tools like ratchet wrenches, winches, tie-down straps, handbrakes in vehicles, and more. Traditional gears are used in a broader range of applications where bidirectional motion is needed, such as in machinery, vehicles, and industrial equipment.

In summary, ratchet wheels excel at providing controlled, unidirectional motion and preventing backward movement. They are specialized components used in applications where these characteristics are essential. Traditional gears, on the other hand, are versatile components that transmit motion bidirectionally and are employed in a wide array of mechanical systems for various purposes.

ratchet wheel

What safety considerations should be taken into account when using ratchet wheels in various settings?

When using ratchet wheels in various settings, it is crucial to prioritize safety to prevent accidents and ensure the well-being of operators. Here are essential safety considerations to keep in mind:

  • 1. Proper Installation and Alignment: Ensure that ratchet wheels are correctly installed and aligned with their accompanying pawls or catches. Misalignment or improper installation can lead to unreliable operation and safety hazards.
  • 2. Regular Inspection and Maintenance: Implement a routine inspection and maintenance schedule for ratchet wheels and their associated components. Look for signs of wear, damage, or misalignment, and address issues promptly to prevent accidents.
  • 3. Load Capacity: Adhere to the specified load capacity of the ratchet wheel and the entire system. Overloading can cause failures, leading to dangerous situations. Always consider the maximum load when selecting and using ratchet wheels.
  • 4. Operator Training: Ensure that operators are adequately trained in the safe use of ratchet wheel systems. Training should cover proper operation, load limits, and safety procedures in case of emergencies.
  • 5. Emergency Stop Mechanisms: In applications where ratchet wheels are used as safety interlocks or emergency stop devices, ensure that these mechanisms are reliable and regularly tested. In emergencies, they should halt operations immediately and effectively.
  • 6. Lockout/Tagout Procedures: Develop and implement lockout/tagout procedures when working on equipment that includes ratchet wheels. This ensures that machinery is de-energized and cannot be inadvertently started during maintenance or repair activities.
  • 7. PPE (Personal Protective Equipment): Provide and require the use of appropriate personal protective equipment, such as gloves and safety glasses, when working with or near ratchet wheel systems. PPE can reduce the risk of injuries in case of accidents.
  • 8. Hazard Identification: Identify potential hazards associated with the use of ratchet wheels, including pinch points, sharp edges, and moving parts. Implement guards and warning signs to minimize risks.
  • 9. Environmental Conditions: Consider the environmental conditions in which ratchet wheels are used. Extreme temperatures, exposure to chemicals, or outdoor use may require specialized equipment and safety precautions.
  • 10. Regular Testing and Certification: Periodically test and certify the safety mechanisms and components associated with ratchet wheels. This ensures that they meet industry standards and function as intended.
  • 11. Risk Assessment: Conduct a risk assessment specific to the application of ratchet wheels. Identify potential risks and implement control measures to mitigate them effectively.
  • 12. Compliance with Regulations: Be aware of and comply with relevant safety regulations, standards, and guidelines specific to your industry or region. Non-compliance can lead to legal and safety issues.
  • 13. Emergency Response Plan: Develop an emergency response plan that outlines procedures for dealing with accidents or malfunctions involving ratchet wheel systems. Ensure that all personnel are familiar with this plan.

By incorporating these safety considerations into the use of ratchet wheels, you can help minimize risks, protect personnel, and ensure a safer working environment across various settings.

ratchet wheel

How does the design of a ratchet wheel contribute to its efficiency and reliability?

The design of a ratchet wheel is critical to its efficiency and reliability in various applications. The following design elements contribute to the effectiveness of ratchet wheels:

  • 1. Tooth Profile: The shape and profile of the teeth on a ratchet wheel are crucial. Teeth are typically angled to allow easy engagement with the pawl or catch mechanism when force is applied in the desired direction. The angle of the teeth ensures efficient and secure movement in one direction while preventing backward motion.
  • 2. Material Selection: The choice of materials for the ratchet wheel affects its durability and reliability. Ratchet wheels are commonly made of strong and wear-resistant materials such as hardened steel or alloy metals. High-quality materials ensure the wheel can withstand the forces and wear associated with its intended application.
  • 3. Tooth Size and Spacing: The size and spacing of the teeth on a ratchet wheel are designed to optimize performance. Smaller teeth allow for finer control and incremental movement, while larger teeth provide stronger engagement for heavier loads. Proper tooth spacing ensures smooth and reliable operation.
  • 4. Pawl Design: The design of the pawl or catch mechanism that engages with the ratchet wheel is equally important. The pawl should have a pointed end that effectively grips the teeth when engaged. It should also release easily when force is applied in the opposite direction to allow smooth and reliable operation.
  • 5. Lubrication and Maintenance: Adequate lubrication of the ratchet wheel and pawl is essential for reducing friction and wear. Regular maintenance, including cleaning and re-lubrication, ensures the efficient functioning of the ratchet mechanism over time.
  • 6. Load Capacity: The design of the ratchet wheel must align with the intended load capacity of the application. Heavier loads may require larger and more robust ratchet wheel designs with deeper teeth to withstand greater forces without slipping.
  • 7. Durability and Corrosion Resistance: In applications where exposure to harsh environments or moisture is a concern, ratchet wheels may incorporate coatings or materials that enhance corrosion resistance. This contributes to their long-term reliability.

The combination of these design considerations ensures that a ratchet wheel can efficiently transmit motion in one direction while effectively locking to prevent reverse movement. Proper design contributes to the overall efficiency, reliability, and safety of mechanical systems and tools that rely on ratchet mechanisms.

China Good quality Steel Return Conveyor Roller Set /Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler  China Good quality Steel Return Conveyor Roller Set /Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler
editor by CX 2024-01-05