China Good quality Waterproof Proof Steel Tube Trough Mining Conveyor Idler for Conveyor

Product Description

Water Proof Steel Tube Trough Mining Conveyor Idler for Conveyor

1.Conveyor range

Our conveyor roller can widely applied for mining, coal, metallurgy, electric power,  sea port, grain, chemical and almost any industry which have conveying system. And we can produce any kinds roller, such as iron roller, impact roller, rubber lagging roller, and disc roller.
What more, we have technical design team to design the new type products and best after-sale services.
2.Brife introduction for CHINAMFG Conveyor roller

 

1.Material: Steel,rubber
2.Bearing:6204,6205,6305,6306,6307,6308,6309,6310
3.Daimeter: Ø50-Ø219
4.Lenght:120mm-2200mm
5.Seal: double labyrinth seal
5.Workign life:30000-50000hours
6.Standards:GB,CEMA,JIS,DIN,AUSTRALIA
7.Color: mulit-color for choice

3.Advantages
 

The pipe we choose is the high quality welding pipe,the roundness is                                   The shaft we choose is high-precsion rond cold steel,the roundness is
 lower 0.6mm,the straightnesss is 0.15%, the wall thickness tolerance                                 0.8, and the tolerance is only ±0.0065mm, make sure the bearing and 
is ±0.1mm, the thickness from 2.5~6.0mm, diaeter is from 50~219mm.                               shaft match closely, the bearing move safely.
0.8,±0.1mm, the thickness from 2.5~6.0mm, diaeter is from 50~219mm. 
The pipe is rust removal to increase paint adhesion.

Bearing housing is punched by the superipr steel sheet(SPHC),                      This bearing is the joint ventures, it is the roller special double 
After that, we will use the housing circle machine to cut the outside            seal, the bearing inner race have V-groove, grease is also the 
of the housing, to make sure the high Concentricity of the roller and           imported grease (Inject the grease into the both sides of the ball 
 the small runout.                                                                                                     bearing).

This seal is the national standard double labyrinth seal, 4 pieces                 We can print the brand for the customer requests, but need the 
pom and 3 pieces stell seal.Injected the high quality No.2 lithium                 customer give us the authorization.
grease. it is water proof and dustproof,anti-corrosion,wear-resisting,ect...

4.Technical quality team
              
4.Packing & Shipping
we can provide different kinds of packing for the customer.
Wooden box and wooden pallet packing for your choice.
5.Certificate
5.Customer visiting and the exhibitions
6.After sale service

We provide the customer best after sale services, and we solve the problems any time.
7.Company introduction
 1.)HangZhou CHINAMFG conveying Machinery Co.,Ltd was founded in 2005.    
 2.)It's registered capital is 11.68million CNY and It is private joint-stock enterprise. Our main products are  cnoveyor roller,idler,frame, pulley,belt and belt conveyor system for TD75 ,DTII,DTIIA,CEMA ects.
3.)we has large lathes, numerical control, double pressing machine, double welding machine, double boring  lathe, milling machine, sawing machine and so on. The products have gained various patents. We can produce more than 1 thousand rollers and 10 pulleys per day.
4.)We have the professionalQC dept. to keep the good quality before the  goods sent out.
    The products are sold to Middle East,Africa ,Australia,Europe,Southeast Asia,Russia and some other countries  and regions. We will Strengthen the inner management and improve our products' quality constantly.
   We will offer the best products for customers from the beginning to the end.

8.FAQ

1.Q: Your bearing type and brand usually use? 
 A:Large clearance C3 ZZ type deep ball bearing withSRB, and according to customer's requirements. 

2.Q: How is your Payment Term? 
A: T/T or L/C. Another payment term we can also discuss. 

3.Q: Can you customize it? 
A: We support customization according to your request. 

4.Q: What's the MOQ? 
A: 50 piece. 

5.Q: What's the production capacity of your conveyor roller? 
1500 pcs/day.

6.Q: What's your roller's lifetime?
Our rollers have a long lifetime with good performance and usually
make sure 30000 to 50000 hours under the normal site and operation.

 
 

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Material: Iron
Application: Mining Transport
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Grooved Conveyor Idler
Certification: ISO9001:2015 BV
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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ratchet wheel

What maintenance practices are recommended for ratchet wheels to ensure optimal functionality?

Maintaining ratchet wheels is essential to ensure their optimal functionality and longevity in mechanical systems. Here are recommended maintenance practices for ratchet wheels:

  • 1. Regular Inspection: Perform routine visual inspections of the ratchet wheel and the surrounding components. Look for signs of wear, damage, or deformation. Pay attention to the teeth, as worn or damaged teeth can affect engagement.
  • 2. Cleaning: Keep the ratchet wheel and associated components clean from dirt, debris, and contaminants. Clean with a suitable solvent or degreaser to remove built-up grime and ensure smooth operation.
  • 3. Lubrication: Apply a suitable lubricant to the ratchet wheel and pawl or catch mechanism to reduce friction and prevent premature wear. Follow the manufacturer's recommendations for lubrication intervals and types of lubricants.
  • 4. Pawl or Catch Inspection: Check the pawl or catch mechanism that engages with the ratchet wheel. Ensure it is in good condition, and there is no excessive wear or damage. Replace worn or damaged pawls promptly.
  • 5. Alignment: Verify that the ratchet wheel is correctly aligned with the pawl or catch. Misalignment can lead to uneven wear and reduced effectiveness. Make any necessary adjustments to ensure proper engagement.
  • 6. Tightening Fasteners: Periodically check and tighten any fasteners, such as bolts and nuts, that secure the ratchet wheel and its associated components. Loose fasteners can lead to play and affect performance.
  • 7. Teeth Replacement: If teeth on the ratchet wheel show signs of significant wear or damage, consider replacing the ratchet wheel or the affected teeth. Damaged teeth can lead to unreliable engagement.
  • 8. Corrosion Prevention: In corrosive environments, take measures to prevent rust or corrosion on the ratchet wheel. This may include applying protective coatings or using corrosion-resistant materials.
  • 9. Calibration (If Applicable): In applications requiring precise control, consider calibrating the ratchet wheel to ensure it provides the desired incremental movement accurately.
  • 10. Safety Check: Ensure that ratchet wheels in safety-critical applications are functioning correctly and have not been compromised in any way. This includes systems in vehicles, safety equipment, and emergency mechanisms.
  • 11. Replacement: As ratchet wheels age and show significant wear, it's advisable to replace them to maintain the reliability and safety of the system.

Regular maintenance and inspection of ratchet wheels are essential to prevent unexpected failures, ensure proper engagement, and extend their service life. Following these maintenance practices helps maintain the optimal functionality and reliability of ratchet wheels in mechanical systems.

ratchet wheel

How does the choice of ratchet wheels affect the overall performance and reliability of mechanical systems?

The choice of ratchet wheels plays a significant role in determining the overall performance and reliability of mechanical systems. Here's how different factors related to ratchet wheel selection impact these aspects:

  • 1. Load Capacity: The load capacity of the chosen ratchet wheel must match the intended application. Using a ratchet wheel with insufficient load capacity can lead to premature wear, slippage, and safety risks.
  • 2. Material Selection: Ratchet wheels are available in various materials, such as steel, stainless steel, and plastic. The choice of material affects factors like durability, corrosion resistance, and weight. Selecting the appropriate material for the environment and application is critical.
  • 3. Tooth Profile and Design: The tooth profile and design of the ratchet wheel impact how well it engages with the pawl or catch. Proper tooth design ensures reliable engagement, reducing the risk of slippage or unintended movement.
  • 4. Precision and Tolerance: High-precision ratchet wheels with tight tolerances provide smoother and more consistent operation. Precision is essential in applications where accuracy and repeatability are critical.
  • 5. Pawl Compatibility: Ensure that the selected ratchet wheel is compatible with the accompanying pawl or catch mechanism. Incompatibility can lead to issues with engagement and reliability.
  • 6. Surface Finish: The surface finish of the ratchet wheel affects friction and wear. A polished or treated surface can reduce friction, extend the service life, and enhance performance.
  • 7. Environmental Considerations: Consider the environmental conditions in which the ratchet wheel will operate. Extreme temperatures, exposure to chemicals, or outdoor use may require specialized materials or coatings to maintain reliability.
  • 8. Maintenance Requirements: Some ratchet wheels may require more frequent maintenance than others. Understanding the maintenance needs of the chosen ratchet wheel is crucial for long-term reliability.
  • 9. Compliance with Standards: Ensure that the selected ratchet wheel complies with industry standards and regulations. Compliance is essential for safety and reliability in specific applications.
  • 10. Cost-Benefit Analysis: Consider the cost-effectiveness of the chosen ratchet wheel. While high-quality options may come at a higher price, they often offer better long-term reliability and reduced maintenance costs.
  • 11. Application-Specific Features: Some ratchet wheels may offer features tailored to specific applications, such as noise reduction or enhanced security. Choosing a wheel with the right features can improve overall system performance.
  • 12. Supplier Reputation: The reputation and reliability of the supplier or manufacturer also play a role. Established suppliers with a track record of quality can offer assurance in the performance of their products.

In summary, the choice of ratchet wheels affects the overall performance and reliability of mechanical systems by influencing load capacity, material selection, tooth design, precision, and many other factors. Selecting the right ratchet wheel for a given application is crucial for achieving optimal system performance and longevity.

ratchet wheel

Can you explain the primary purpose and applications of ratchet wheels in various industries?

Ratchet wheels serve a primary purpose in various industries by enabling unidirectional motion, preventing backward movement, and offering precise control. Their applications are diverse and include the following:

  • 1. Automotive Industry: Ratchet wheels are integral to automotive applications, such as handbrakes and vehicle jacks. Handbrakes use ratchet mechanisms to securely hold a vehicle in place, preventing it from rolling when parked on an incline. Vehicle jacks employ ratchet mechanisms for controlled lifting and lowering of vehicles during maintenance or tire changes.
  • 2. Construction and Engineering: Construction and engineering equipment often feature ratchet mechanisms. Ratchet straps and tie-downs are used for securing loads on trucks and trailers. Additionally, ratchet wrenches and torque wrenches provide precise control in construction and assembly tasks, allowing for incremental tightening or loosening of bolts and fasteners.
  • 3. Manufacturing and Assembly: Ratchet mechanisms are employed in manufacturing and assembly processes where controlled movement is essential. This includes machinery used in factories for precision tasks like fastening, clamping, or incrementally advancing components on an assembly line.
  • 4. Medical Devices: The medical industry utilizes ratchet wheels in various instruments and devices. For instance, surgical instruments may feature ratchet mechanisms to control the movement of specific components, allowing surgeons to perform delicate procedures with precision.
  • 5. Material Handling: In material handling equipment such as winches, hoists, and cranes, ratchet wheels ensure the controlled lifting and lowering of heavy loads. They contribute to safety and prevent unintended load movement, making them crucial in industries like construction, manufacturing, and logistics.
  • 6. Consumer Products: Ratchet mechanisms are found in many consumer products. A common example is a retractable tape measure, where a ratchet wheel allows the tape to be extended and then locked in place at the desired length. Similarly, many hand tools like screwdrivers and pliers feature ratchet mechanisms for efficient and continuous rotation in one direction.
  • 7. Aerospace and Aviation: Ratchet wheels are used in aerospace and aviation applications for tasks like securing cargo in aircraft, controlling movements in cockpit instruments, and ensuring the proper operation of various components within the aircraft.
  • 8. Marine and Boating: Marine equipment often employs ratchet mechanisms in winches and pulleys for controlling sails, anchors, and other rigging. They enable sailors to adjust sail tension and anchor position with precision.
  • 9. Sports and Recreation: Ratchet mechanisms are used in sports and recreational equipment, such as bike gears and fishing reels. They provide controlled motion and prevent backward movement, enhancing the user experience and safety.

Ratchet wheels are versatile components that find applications in an array of industries, improving safety, control, and efficiency across various mechanical systems.

China Good quality Waterproof Proof Steel Tube Trough Mining Conveyor Idler for Conveyor  China Good quality Waterproof Proof Steel Tube Trough Mining Conveyor Idler for Conveyor
editor by CX 2024-04-16