China Hot selling Conveyor Steel Trough Idler Roller CZPT Roller Impact Roller Rubber Roller Return Roller Conveyor Idler Set Roller Frame CZPT Idler Training Idler on Sale wholesaler

Product Description

MYC Roller Introduction
* Roller is an important part of the belt conveyor. There are many types of rollers such as carrier roller, impact roller, RDRT roller, return roller and so on. The function of roller is to support the belt, reduce the running resistance of the belt and make the verticality of the belt not exceed a certain limit to ensure the smooth running of the belt.
* Roller accounts for 35% of the total cost of a belt conveyor system and generates more than 70% resistance, so the quality of roller is particularly important.
* CZPT roller adopts self-developed double labyrinth seal structure, which is better than traditional seal structure in waterproof and dustproof effect. Roller pipe adopts high-frequency welding pipe special for rollers, shaft adopts cold drawn bright shaft special for rollers, and bearing housing is made by stamping, drawing and welding with mixed gas. After the roller is welded, both ends are chamfered and polished, and then polish and remove the rust of the pipe surface. The roller surface adopts outdoor powder coating, heating and curing. The roller adopts a double-head pressing machine to press the bearing and the seal in 3 times, so as not to damage the seal and protect the bearing. The shaft end is subjected to the final anti-rust treatment, and finally put into the export-specific crates.
* The CZPT series of rollers have a wide range of products, including steel rollers, impact rollers, RDRT rollers, rubber-coated rollers, self-aligning rollers, oil injection rollers, galvanized rollers and other types. The size specifications can be customized according to the customer's drawings, also can be produced according to the standards of various countries. For detailed specifications, you can ask us for a product manual.
* At present, CZPT has the most advanced fully automatic production line for rollers in the industry. The entire production process uses robots instead of manual processing and production. Currently we have 2 automatic production lines and 2 semi-automatic production lines, which can achieve a daily output of 2000 rollers. For roller frames, we use a fully automatic laser cutting machine to cut the material, and use a CNC bending machine to produce the parts of the frame. Welding adopts a robot. Surface treatment is shot blasting and hot-galvanizing in accordance with international standards.

MYC Roller Specifications
No. Item Description
1 Brand MYC
2 Roller Diameter 60/63.5/76/89/102/108/114/127/133/140/152/159/178/194/219mm
3 Shell Thickness 3/3.5/4/4.5/5/5.5/6mm
4 Face Length 100mm-4000mm
5 Shaft Diameter 20/25/30/35/40/45/50mm
6 Bearing 6204/6205/6305/6206/6306/6307/6308/6309/6310
7 Bearing Type ZZ C3 / ZRS C3
8 Bearing Brand LYC/SKF/FAG/NSK
9 Seal MY/TK/TKII/TKIII/TF/AR/RG/RD
10 Pipe Material Carbon Steel Q235
11 Shaft Material Cold Drawing Round Steel
12 Surface Treatment Powder Coating/Galvanizing
13 Surface Color Customized

MYC Production Equipment and Capacity
* We have an automated CNC production line designed and manufactured by ourselves. The production line contains the following unique core patented equipment:
Fully automatic extrusion equipment
Fully automatic injection molding equipment
Two-way CNC plastic roll lathe
Two-way milling machine with flat slot
CNC Pipe cutting machine for plastic pipe
* Our automatic production single line processes 50,000 rollers per month and we also have the ability to expand production capacity.
* Our CNC automatic processing equipment can fully guarantee the processing accuracy and quality of the products.
MYC Roller Advantages
* Choose the raw material with the very best quality from the market.
* Use the most advanced automation equipment for production.
* Long-life span, high quality and energy-saving products.
* Over 15 years experience of design, innovation, maintainence and production.
* Certified by ISO 9001, ISO 14001, ISO 45001, SGS, BV and other authorized certifications.
* Good reputation from the customers all over the world with longtime cooperation.

• Products Overview
                                                                                                                                                                                                      

    Roller is divided into carrier roller, impact roller, return roller, RDRT roller, CZPT roller, rubber lagged roller and so on.
    As per the material used, there're steel roller and plastic roller. Normally plastic roller is divided into HDPE roller, UMHWPE
    roller and nylon roller.

Comparison of Properties of Rollers of Different Materials
No. Item HDPE Roller Steel Roller Ceramic Roller
1 Chemical resistance (strong acid, strong alkali) Yes No Yes
2 Toughness (subject to greater external force) Unbreakable Unbreakable Fragile
3 Bearing Tightness Superior General Poor
4 Surface Adhesion Difficult Easy Easy
5 Coefficient of Sliding Friction (to belt) Small 0.10-0.15 Big 0.68-0.80 Big 0.68-0.80
6 Abrasive Resistance Good General Good
7 Wear on the belt Wearproof Easy to wear Easy to wear
8 Running Power Consumption (take steel roller as 1) 0.85 1 1.05
9 Noise and Vibration Low High Higher
10 Weight 5 10 15
11 Installation Maintenance Easy to install and maintenance-free Heavy installation and maintenance workload Heavy installation and maintenance workload
12 Water Absorption Small Big Big
13 Service Life 3-5 years 1-2 years 1-2 years

 

With good quality and high output, CZPT roller is exported to countries all around the world.

• Product Testing
                                                                                                                                                                                                        

• Company Overview
                                                                                                                                                                                                        
    ZheJiang CZPT Conveyor Co., Ltd, located in the Eurasian bridgehead - HangZhou City Juxian Economic Development Zone, the company occupies more than 300 acres with a production workshop of 13 million square meters. Our company is close to HangZhou Port, HangZhou Port, HangZhou Airport and HangZhou Airport with high-speed around and convenient transportation, providing convenient services for customers with superior geographical advantages.

    Established in 2008, our company is a scientific and technological innovation-oriented enterprise with more than 10 R & D staff and more than 30 technical staff. Our company has independently studied and obtained more than 100 invention patents so far.

    Our company is committed to long distance, large capacity, space turning belt conveyor research and development and manufacturing, the roller, bracket, pulley and steel structure we produced have won praise of domestic and foreign customers. Our current customers are throughout Australia, Canada, the United States, Turkey, Saudi Arabia, Chile, Japan, South Korea, the Netherlands, France, Southeast Asia and other countries and regions.

    Our company attaches great importance to quality control, with high reliability for the design principle, from the source of the product to control the quality, uses advanced technology and equipment. Our company has obtained the "ISO9001: 2008 quality system certification", "LEVEL III steel structure engineering and mechanical and electrical equipment installation", "ISO14001: 2015 environmental system certification", "ISO45001: 2018 CZPT system certification" and " Production License of dangerous goods packaging and containers".

     Adhere to the production of first-class products, provide first-class service, adhere to first-class management and create first-class enterprise, our company sincerely looks forward to working with all customers for sincere cooperation and a better future!

 

Choosing a V-Belt

When choosing a v-belt, you should understand the characteristics of each type and how they affect the performance of your machine. Listed below are the characteristics of Cogged, Narrow profile, and wide v-belts. Learn about the advantages and disadvantages of each. Choose the right v-belt for your machine to maximize its performance. Learn about the different materials used to make v-belts and how they influence the performance of your machine.
belt

Narrow v-belts

While the flat belts are the most common type of v-belt, narrow v-belts are also a common option for industrial applications. These belts are similar to wedge belts in that they transmit heavier loads, but in a smaller form. Narrow v-belts are typically designated as 3V, 5V, and 8V and are denoted by their top width, multiplied by an eighth of an inch. Narrow v-belt sections conform to a wedge belt profile and are usually standardized by manufacturers. For example, section 3V corresponds to a wedge-type profile, while section 5V corresponds to SPB.
Both narrow and conventional v-belts are made of rubber stocks, which are generally composed of polymer or synthetic rubber. Fabric materials may be used to cover the stock material, adding a layer of reinforcement and protection. Narrow v-belts have a higher power rating than traditional V-belts. This is due to their greater depth-to-width ratio, which puts more of the reinforcing cord beneath the sheave.
The Wedge TLP (tm) Narrow V-belt from Continental features a homogeneous one-piece design for maximum strength and long-term performance. These belts feature a high-denier cord and can handle significant horsepower increases. These belts are ideal for industrial applications. However, they are not as durable as their wider counterparts. The Wedge TLP is also an excellent choice for heavy-duty industrial applications.

Cogged v-belts

A key benefit of cogged v-belts is their ability to increase power output without sacrificing reliability. These belts are designed with precision-engineered cogs, which allow them to fit into smaller pulleys without reducing power output. Their raw-edge sidewalls and specially formulated EPDM rubber compound also help provide grip power. Cogged v-belts are manufactured by Carlisle(r) and offer several advantages over conventional belts.
The performance benefits of Cogged V-Belts are widely acknowledged. The company uses added-strength EPDM compounds in their belts to help reduce downtime and energy consumption. They are ideal for demanding applications such as power transmission. These belts are available in a variety of sizes and cross-sections. The section number of Cogged v-belts is H3V, H4V, and H5V.
The main difference between cogged v-belts and wedge belts is in the contact angle. While wedge and cogged v-belts have the same contact angle, the design and construction differs. Cogged v-belts typically include top and bottom layers of rubber, dampening rubber, tension cords, and top and bottom metal rings. Polychloroprene and polyester cords are common materials for the top and bottom layers, while aramid fibers are used for punishing applications.
Cogged v-belts are more flexible than traditional v-belts. Because of the slots on the belt surface, they reduce bending resistance. They are compatible with the same pulleys as standard v-belts, and run cooler and longer. They are also more efficient than standard V-belts. If you are considering a cogged V-belt for your application, it may be worth it to investigate the benefits of this belt type.
belt

Wide v-belts

Variable-speed v-belts are wider in cross section than classical v-belts. The design of variable-speed v-belts varies depending on the manufacturer, but generally features a parallel top and bottom surface. This type of v-belt wedges tightly into its pulley's grooves, reducing power loss and slippage. This type of v-belt is best suited to applications where speed changes frequently.
High-performance Wide V-belts feature a fibre-reinforced EPDM rubber base. The resulting supercharged EPDM mix is better suited for applications where the belts are subject to higher temperatures. This type of drive belt can also replace existing drives with ease and efficiency. CZPT offers a wide range of drive belts for all applications. For applications where slack is an issue, wrapped V-belts are a smart choice.
Narrow-V-belts, on the other hand, have a more favorable height-to-width ratio. This means that a narrow-V belt can be smaller while still providing the same power transmission. These belts also have a lower mass, which reduces centrifugal forces and enables higher speeds. However, narrow-V-belts are prone to wear, but are still a popular choice in many applications.
In addition to being more durable, wrapped-V-belts have fabric-coated edges for better heat resistance. The material covering wrapped-V-belts also protects them from damage from friction and external contaminants. Unlike their rigid counterparts, these wide-V-belts have an improved lifespan and require less maintenance and downtime. These are excellent alternatives to conventional v-belts. So, what are the benefits of Wide-V-belts?

Narrow profile v-belts

When it comes to choosing the best V-belt for your needs, it is important to understand the differences between narrow profile and classical. Narrow profile V-belts are generally narrower in cross-section than classical v-belts. This makes them ideal for high-speed compact drives and light-duty applications. The following section details the differences between narrow and classical v-belts.
The tensile cords, or "cords," are embedded into the rubber compound. These cords are the main power-transmitting component of a narrow profile v-belt. The tension cords are located at the pitch diameter of the belt cross-section and increase the tensile strength. They are typically made of steel, aramid fibers, or polyester. The core is usually made of polyurethane, but other materials can be used.
When measuring the v-belt's width, it is important to understand the various sign-codes. Some v-belts have the wrong sign-coding schema. For example, a classical profile belt should be read as Lw = 3522 mm, while a narrow profile belt should be read as La=3553mm. A narrow profile v-belt has a steeper side-wall, which increases the wedging action. Moreover, the narrow profile v-belt has higher load capacity.
Despite their name, narrow profile v-belts are the most widely used and versatile type of v-belts. They are also the easiest to install. Their general size is similar to that of a wedge, and their number is derived from their numerical prefix. A narrow profile v-belt with a 3L300 part number is 3/8" wide and 300.0 inches long.

Wide profile v-belts

Wide profile v-belts are designed for heavy-duty applications where extreme performance is required. They are ideal for such applications due to their high-flexural strength and shock-resistance. They also come with many benefits, including good noise-reduction, increased sturdiness, and easy maintenance. This article explores the features of wide profile v-belts and how they can benefit your business.
Classical v-belts have an internal dimensional metric marking called the "CZPT." This identifies each specific belt. Generally, this number is a combination of the normal profile size designation letter and the internal length in inches. The inside length of the v-belt is indicated on the index of the v-belt. To begin installing the v-belt, mark the floor where it will be hung. Tape the end stop marker to the first stick.
Narrow v-belts are narrower than standard wide v-belts. They are also available in raw-edge cogged profiles and are intended for light-duty applications. Narrow V-belts are also available in 4 sizes. Compared to standard wide profile v-belts, narrow v-belts are most appropriate for high-speed, compact drives. However, wide profile v-belts are generally longer than narrow V-belts.
A v-belt is composed of different types of rubber and reinforcements. It undergoes tensile and compressive stresses on both sides. The top side of a v-belt experiences longitudinal tensile force, while the bottom side is subjected to compression against a pulley. Moreover, the included angle of a v-belt section is 40 deg. Various types of v-belts are available according to their cross-sections and performance specifications.
belt

Standard v-belts

If you are installing v-belts, you must know the right way to measure them. Many v-belts are mislabelled as classic or SPA. If you are unsure of which 1 to choose, you can refer to the standard v-belts index. The basic way to measure v-belts is by using a measuring tape or a cable tie. Using the right technique will ensure you get the right length.
A well-engineered V-belt is made from an elastomer core, which is a material that is resistant to abrasion. The elastomer core is usually composed of polyurethane, which has excellent flexural strength and shock resistance. In addition to the elastomer core, a fabric cover protects the core from wear and environmental forces. Its fabric cover is treated to form a chemical bond with the belt core, which increases the fabric's resistance to constant bending.
The cross-section of a standard V-belt is commonly described as a trapezium, with its top and bottom sides parallel. Knowing the cross-section of a standard V-belt is essential in matching it with a pulley. It is also important to know how the v-belt is positioned on a pulley and how to select the right belt for the job.

China Hot selling Conveyor Steel Trough Idler Roller CZPT Roller Impact Roller Rubber Roller Return Roller Conveyor Idler Set Roller Frame CZPT Idler Training Idler on Sale     wholesaler China Hot selling Conveyor Steel Trough Idler Roller CZPT Roller Impact Roller Rubber Roller Return Roller Conveyor Idler Set Roller Frame CZPT Idler Training Idler on Sale     wholesaler