China Hot selling High Quality Adjusting Belt Conveyor Idler

Product Description

Product Description

ZheJiang North China Industrial Plastic Co., Ltd.

Leading manufacturer of UHMW-PE products in China,  establised in 1993,  covering an area of 58,000 square meter,  specialized in UHMW-PE engineering plastic products research, development, manufacture, marketing and service. 

Various type of FJS standard roller, low noise roller, anti static & fire resistance mining roller, steel-plastic composite roller.
 

Features & Benefits
1. Belt friendly, since UHMWPE tube will not wear the belt.
2. Self-cleaning roller surface, prevention of build up of material, less spillage from the belt.
3. Light weight, easy to change and delivery, avoid injuries at work.
4. Lower power consumption during start / stop.
5. Wear resistance, corrosion resistance, suitable for wet and aggressive environment, prolong the life of roller.
6. Lower the noise due to polymers noise absorption.
7. Low running resistance sealing system, less belt wear.
8. Working service will be no less than 60,000 hours for normal use, and the replacing ratio will be less than 5% during the period of validity.
 

UHMWPE Roller Specifications
Roller Dia. Ø63.5, Ø76, Ø89, Ø102, Ø108, Ø114, Ø127, Ø133, Ø140, Ø152, Ø159, Ø168, Ø178, Ø194, Ø219
Roller Length 150-3500mm
Shaft Material: Q235 cold drawing round steel
Dia.: 20mm/25mm/30mm/35mm/40mm
Pipe Thk. 8mm, 13mm, 15mmm
Bearing Type: deep groove ball bearing
Size: 6204, 6205, 6305, 6206, 6306, 6307, 6308
Brand: LYC, C&U, HRB, CHINAMFG or ther other 
Sealing This combine seal is a non-contact sealing, it solves the problems of big clearance of larinth sealing, improves the sealing performance and reduces the oil comsumption and therefore ensures the long run of conveyor belt.
Besides, we can manufacture conveyor roller according to your requirement.

1. UHMWPE Tube

FJS UHMWPE roller tube is made of modified Ultra-high molecular weight polyethylene, thermoplastic with outstanding physical and mechanical properties. It combines the superior performance of impact resistance, abrasion resistance, self-lubricating, chemical resistance make it an ideal material for industrial applications.

2. Cold drawn steel shaft

FJS roller use Q235 drawn steel shaft, for metal materials, cold drawing refers to drawing at room temperature in order to achieve a certain shape and certain mechanical properties.
Cold drawn steel is characterized by high dimensional accuracy, surface quality and good finish.

3. Sealing

FJS roller sealing material select ABS, nylon 6, PA66, enhanced PP, elastomer PVC. ABS offers high impact resistance, toughness, and ease of use,  nylon 6 has a higher shrinkage rate, therefore, the entire sealing system have good sealing abilities.

 

4. Bearing

FJS roller select deep groove ball LYC/Z2 class high quality bearing, which not only has long service life, but also has higher precision, high strength, high stiffness and lower noise.

5. Bearing seat

FJS roller bearing housing is made of nylon as raw materials. Material with a higher mechanical strength, heat, wear resistance, low friction coefficient, shock absorption, light weight.

Our Workshop

Our Applications

Certifications

 

Customer & Exhibition

Packaging & Shipping

FAQ

Q1: What's the service life of your rollers?
A: At least 60,000 hours.
Q2: Can we have sample?
A: Free samples for all the customer who really in need of conveyor roller.
Q3: What are your terms of packing?
A: Packed in the standard wooden case, or as your required.
Q4: How long is the delivery time?
A: Normally, 10 days after receiving the deposit. The exact delivery time depends on the items and the quantity of your order.
Q5: Can you manufacture according to the samples?
A: Yes. We provide with OEM service based on the design drawing or the sample.
Q6: Can we have our logo or design for goods?
A: Yes, customized logo and design are available.
 

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Material: UHMWPE/HDPE
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Grooved Conveyor Idler
Roller Dia.: Dia.89mm~219mm
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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ratchet wheel

Can ratchet wheels be customized for specific uses or integrated into different systems?

Yes, ratchet wheels can be customized for specific uses and seamlessly integrated into various mechanical systems. Customization allows for tailoring ratchet wheels to meet the unique requirements of specific applications. Here are ways in which ratchet wheels can be customized and integrated:

  • 1. Custom Tooth Profile: Ratchet wheels can be designed with a specific tooth profile to match the desired level of control and movement. Custom tooth spacing and sizes can be created to achieve precise incremental motion or accommodate varying load capacities.
  • 2. Material Selection: Depending on the application's demands, ratchet wheels can be manufactured from different materials, including various types of metals such as steel, stainless steel, or alloys. Specialized coatings can also be applied for enhanced durability and corrosion resistance.
  • 3. Size and Diameter: The size and diameter of the ratchet wheel can be customized to fit within the available space of the mechanical system. This ensures a proper fit without clearance issues or interference with other components.
  • 4. Load Capacity: Custom ratchet wheels can be designed to handle specific load capacities, making them suitable for both light-duty and heavy-duty applications. Reinforced designs with larger teeth and diameters can support heavier loads.
  • 5. Pawl and Catch Mechanism: The design of the pawl or catch mechanism can be tailored to ensure optimal engagement and disengagement with the custom ratchet wheel. This customization ensures reliable operation in the intended application.
  • 6. Precision Requirements: For applications demanding precise control and adjustments, fine-tooth custom ratchet wheels can be created to provide finer incremental movement and enhanced accuracy.
  • 7. Regulatory Compliance: Custom ratchet wheels can be designed to meet specific industry standards and safety regulations, ensuring compliance with applicable requirements.
  • 8. Integration into Systems: Ratchet wheels can be seamlessly integrated into various systems, including hand tools, winches, tie-down mechanisms, conveyor systems, and more. Their unidirectional and locking capabilities make them valuable components in many applications.

Customized ratchet wheels are often used in specialized industries and applications where standard off-the-shelf components may not fully meet the unique demands. Manufacturers and engineers work closely to design and produce custom ratchet wheels that precisely match the specifications and requirements of the intended use, contributing to the efficiency and reliability of the mechanical systems they are part of.

ratchet wheel

Can you share tips for selecting the right ratchet wheel based on specific industry requirements and load capacities?

Selecting the right ratchet wheel for your application involves considering industry-specific requirements and load capacities. Here are some tips to help you make an informed choice:

  • 1. Determine Load Capacity: Identify the maximum load or torque that your ratchet wheel needs to handle. Choose a ratchet wheel with a load capacity that comfortably exceeds your application's requirements to ensure safety and reliability.
  • 2. Material Selection: Consider the environment in which the ratchet wheel will operate. Stainless steel or corrosion-resistant materials are ideal for outdoor or harsh conditions, while plastic ratchet wheels may be suitable for lighter-duty applications.
  • 3. Tooth Profile and Design: The tooth profile and design of the ratchet wheel should match your specific application. For precise control, choose a ratchet wheel with well-designed teeth that engage smoothly with the pawl or catch.
  • 4. Precision and Tolerance: In applications where precision matters, opt for ratchet wheels with tight tolerances. High-precision ratchet wheels provide consistent and reliable performance.
  • 5. Pawl Compatibility: Ensure that the chosen ratchet wheel is compatible with the pawl or catch mechanism in your system. Proper engagement is essential for reliable operation.
  • 6. Surface Finish: A polished or treated surface can reduce friction, extending the ratchet wheel's service life. Consider surface finish options to enhance performance.
  • 7. Environmental Factors: Evaluate the environmental conditions, including temperature, moisture, and exposure to chemicals. Choose a ratchet wheel that can withstand these conditions without compromising performance.
  • 8. Maintenance Requirements: Understand the maintenance needs of the ratchet wheel. Some may require periodic lubrication or inspection, while others are maintenance-free. Choose one that aligns with your maintenance capabilities and schedule.
  • 9. Compliance with Standards: Ensure that the ratchet wheel complies with industry standards and regulations relevant to your application. Compliance is critical for safety and reliability.
  • 10. Cost-Benefit Analysis: Consider the long-term cost-effectiveness of your choice. While high-quality ratchet wheels may have a higher initial cost, they often offer better reliability and reduced maintenance expenses over time.
  • 11. Application-Specific Features: Some ratchet wheels come with features tailored to specific applications, such as noise reduction or enhanced security. Explore these options if they align with your needs.
  • 12. Seek Expert Advice: If you're unsure about the best ratchet wheel for your application, consult with industry experts or suppliers. They can provide valuable insights and recommendations based on their experience.

By considering these tips and tailoring your ratchet wheel selection to your industry requirements and load capacities, you can ensure that your mechanical system operates reliably and efficiently.

ratchet wheel

Can you describe the factors to consider when selecting ratchet wheels for specific applications?

When selecting ratchet wheels for specific applications, several important factors should be taken into consideration to ensure optimal performance and reliability. These factors include:

  • 1. Load Capacity: Determine the maximum load or force the ratchet wheel will need to handle. Choose a ratchet wheel with the appropriate load capacity to ensure safe and efficient operation. Larger and more robust ratchet wheels are suitable for heavy-duty applications.
  • 2. Space Constraints: Consider the available space within the mechanical system where the ratchet wheel will be installed. Ensure that the selected ratchet wheel size fits within the allocated space without interference or clearance issues.
  • 3. Tooth Profile: The tooth profile of the ratchet wheel should match the application's requirements. Standard ratchet wheels have angled teeth, while fine-tooth ratchet wheels offer finer control. Select the tooth profile that suits the desired level of precision and movement control.
  • 4. Material: Choose a ratchet wheel material that is compatible with the application's environment and demands. Common materials include hardened steel or alloy metals for durability. In corrosive environments, opt for corrosion-resistant coatings or materials.
  • 5. Pawl Compatibility: Ensure that the selected ratchet wheel is compatible with the pawl or catch mechanism used in the application. The pawl should effectively engage and disengage with the ratchet wheel's teeth for reliable operation.
  • 6. Precision Requirements: Consider the level of precision required in the application. Fine-tooth ratchet wheels are suitable for applications demanding precise adjustments, while standard ratchet wheels offer a balance of control and strength.
  • 7. Operating Conditions: Evaluate the operating conditions, including temperature extremes, humidity, and exposure to chemicals or contaminants. Select ratchet wheels that can withstand these conditions without degradation.
  • 8. Customization: For specialized applications or unique requirements, consider the option of custom-designed ratchet wheels. Customization allows for tailoring the ratchet wheel's size, tooth profile, and material to meet specific needs.
  • 9. Maintenance: Assess the ease of maintenance and lubrication requirements. Some ratchet wheels may need periodic cleaning and lubrication to ensure smooth and reliable operation.
  • 10. Regulatory Compliance: In some industries, specific standards and regulations may govern the choice of components. Ensure that the selected ratchet wheel complies with relevant industry standards and safety regulations.

By carefully considering these factors, you can select the most suitable ratchet wheel for your specific application, promoting efficient and reliable performance while minimizing the risk of issues or failures.

China Hot selling High Quality Adjusting Belt Conveyor Idler  China Hot selling High Quality Adjusting Belt Conveyor Idler
editor by CX 2024-01-15