China Professional Cema Carrier Trough Idler Conveyor Roller Support Steel Gravity Carrying Idler

Product Description

 

Product Description

Belt Conveyor Suspended Trough Idler

Carrier Trough Idler Conveyor Roller Support Steel Gravity Carrying Idler

Product Application

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.
 
 

Product Parameters

 

SPECIFICATIONS 
Diameter φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194
Length 145mm-2200mm
Tube Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft A3 and 45# steel(GB), SS304
Bearing Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat Cold press working fit ISO M7 accuracy
Deep Press steel with raw material fit DIN 1623-1624 standard
Lubricating Oil Grade 2 or 3 long-lasting lithium greasae 
Welding Mixed gas shielded arc welding end
Painting Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

 

Detailed Photos

 

Main Features 
1) CHINAMFG design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment.. 
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity. 
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing  is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments

 

Our Advantages

 

Expertise + Experience

Conveyor rollers, idlers, belt conveyors, drums/pulleys, roller supports/frames, industrial conveying fluids, conveyor accessories, belt cleaners, HDPE rollers, conveying systems

We are manufacturers, enabling us to offer you the best prices, while providing excellent service. Going your own way

We have expertise unique to our industry, so we can not only design new systems from the start, but also help you expand, optimise and modernise your existing conveyor systems. Behind the perfect design, production and installation of our complete mechanical and pneumatic conveyors are our highly qualified engineers, who offer practical knowledge and experience to a wide range of customers, giving you the confidence in your own conveyor system.

       
 Related Products

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.

Testing Machines

 

Testing Machines

 

Certifications

 

Certifications

Our Service

 

Company Profile

 

Our Company

 

Global Conveyor Supplies Co., Ltd.

Established in 1995; Land area = 20,000 m2; Staff= 120 persons.

Located in HangZhou, ZheJiang Province, next to HangZhou city.

GCS, RKM is a registered trademark in China.

GCS enjoys a renowned reputation and our products are marketed globally in South-East Asia, Middle East, Africa, Australia, Europe, Hong Kong and many other countries.

Conveyors are just the beginning

Not only do we have extensive experience in conveyor systems, our products and services also include state-of-the-art automation and digital solutions. We help you to meet or exceed environmental requirements, improve safety and maximise productivity.

Whether your plant is in the early stages of production, entering development or fully matured, our expertise and diverse selection of mechanical and pneumatic conveying equipment can bring value and reliability to your plant.

Our partners are the world's dry bulk producers who design and manufacture crushing, screening, cleaning and transport solutions.

Global Conveyor Supplies Company Limited (GCS) was established in 1995 in China under the brand names "GCS" and "RKM" and is wholly owned by E&W Engineering SDN BHD. (incorporated in Malaysia in 1974).

   Global Conveyor Supplies Company Limited (GCS) specialises in the manufacture and sale of a wide range of rollers for bulk material handling equipment, galvanised rollers for light industrial continuous conveying equipment, roller conveyor systems, spare parts and related peripheral hardware products.GCS employs advanced technology in its manufacturing operations and implements automated mechanical production. Automated mechanical roller production lines, roller production lines, bracket production lines. CNC machine tools; automatic welding robotic arms; CNC automatic tapping machines; data controlled punching machines; laser cutting, bending machinery waiting; shaft processing lines; metal stamping lines.
   We have also obtained ISO9001:2015 Quality Management System Certificate; ISO14001:2015 Environmental Management System Certificate; ISO14001:2015 Occupational Health and Safety Management System Certificate; Our company obtained the Industrial Production License issued by the General Administration of Quality Supervision, Inspection and Quarantine of the People's Republic of China in October 2009, and obtained the Safety Certificate for Mining Products, which approved as a national safety mining product.
  Our products are widely used in backbone transportation, thermal power generation, ports, cement plants, coal mines and metallurgy, as well as light transportation, storage, industrial, food and medical industries.

Our company enjoys a good reputation among our customers and our products are well sold in many countries and regions such as Southeast Asia, Middle East, Australia and Europe. Our company adheres to the tenet of "ensuring customer satisfaction".

(GCS) offers the largest selection of custom and standard rollers in the industry

Most rolls can be quoted immediately using a sophisticated quotation and approval drawing process

Sleeves and coatings are manufactured in-house and applied to the rollers

Standard lead times meet most project schedules and rush jobs can be expedited

Please visit our website at for more information. If you have any questions, please feel free to ask. Thank you!

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Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Ordinary Roller
Bearing Type: Double Sealed Bearing
Type: Parallel Conveyor Idler
Diameter: 60-219mm
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|

Customization:
Available

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ratchet wheel

What maintenance practices are recommended for ratchet wheels to ensure optimal functionality?

Maintaining ratchet wheels is essential to ensure their optimal functionality and longevity in mechanical systems. Here are recommended maintenance practices for ratchet wheels:

  • 1. Regular Inspection: Perform routine visual inspections of the ratchet wheel and the surrounding components. Look for signs of wear, damage, or deformation. Pay attention to the teeth, as worn or damaged teeth can affect engagement.
  • 2. Cleaning: Keep the ratchet wheel and associated components clean from dirt, debris, and contaminants. Clean with a suitable solvent or degreaser to remove built-up grime and ensure smooth operation.
  • 3. Lubrication: Apply a suitable lubricant to the ratchet wheel and pawl or catch mechanism to reduce friction and prevent premature wear. Follow the manufacturer's recommendations for lubrication intervals and types of lubricants.
  • 4. Pawl or Catch Inspection: Check the pawl or catch mechanism that engages with the ratchet wheel. Ensure it is in good condition, and there is no excessive wear or damage. Replace worn or damaged pawls promptly.
  • 5. Alignment: Verify that the ratchet wheel is correctly aligned with the pawl or catch. Misalignment can lead to uneven wear and reduced effectiveness. Make any necessary adjustments to ensure proper engagement.
  • 6. Tightening Fasteners: Periodically check and tighten any fasteners, such as bolts and nuts, that secure the ratchet wheel and its associated components. Loose fasteners can lead to play and affect performance.
  • 7. Teeth Replacement: If teeth on the ratchet wheel show signs of significant wear or damage, consider replacing the ratchet wheel or the affected teeth. Damaged teeth can lead to unreliable engagement.
  • 8. Corrosion Prevention: In corrosive environments, take measures to prevent rust or corrosion on the ratchet wheel. This may include applying protective coatings or using corrosion-resistant materials.
  • 9. Calibration (If Applicable): In applications requiring precise control, consider calibrating the ratchet wheel to ensure it provides the desired incremental movement accurately.
  • 10. Safety Check: Ensure that ratchet wheels in safety-critical applications are functioning correctly and have not been compromised in any way. This includes systems in vehicles, safety equipment, and emergency mechanisms.
  • 11. Replacement: As ratchet wheels age and show significant wear, it's advisable to replace them to maintain the reliability and safety of the system.

Regular maintenance and inspection of ratchet wheels are essential to prevent unexpected failures, ensure proper engagement, and extend their service life. Following these maintenance practices helps maintain the optimal functionality and reliability of ratchet wheels in mechanical systems.

ratchet wheel

Can you share tips for selecting the right ratchet wheel based on specific industry requirements and load capacities?

Selecting the right ratchet wheel for your application involves considering industry-specific requirements and load capacities. Here are some tips to help you make an informed choice:

  • 1. Determine Load Capacity: Identify the maximum load or torque that your ratchet wheel needs to handle. Choose a ratchet wheel with a load capacity that comfortably exceeds your application's requirements to ensure safety and reliability.
  • 2. Material Selection: Consider the environment in which the ratchet wheel will operate. Stainless steel or corrosion-resistant materials are ideal for outdoor or harsh conditions, while plastic ratchet wheels may be suitable for lighter-duty applications.
  • 3. Tooth Profile and Design: The tooth profile and design of the ratchet wheel should match your specific application. For precise control, choose a ratchet wheel with well-designed teeth that engage smoothly with the pawl or catch.
  • 4. Precision and Tolerance: In applications where precision matters, opt for ratchet wheels with tight tolerances. High-precision ratchet wheels provide consistent and reliable performance.
  • 5. Pawl Compatibility: Ensure that the chosen ratchet wheel is compatible with the pawl or catch mechanism in your system. Proper engagement is essential for reliable operation.
  • 6. Surface Finish: A polished or treated surface can reduce friction, extending the ratchet wheel's service life. Consider surface finish options to enhance performance.
  • 7. Environmental Factors: Evaluate the environmental conditions, including temperature, moisture, and exposure to chemicals. Choose a ratchet wheel that can withstand these conditions without compromising performance.
  • 8. Maintenance Requirements: Understand the maintenance needs of the ratchet wheel. Some may require periodic lubrication or inspection, while others are maintenance-free. Choose one that aligns with your maintenance capabilities and schedule.
  • 9. Compliance with Standards: Ensure that the ratchet wheel complies with industry standards and regulations relevant to your application. Compliance is critical for safety and reliability.
  • 10. Cost-Benefit Analysis: Consider the long-term cost-effectiveness of your choice. While high-quality ratchet wheels may have a higher initial cost, they often offer better reliability and reduced maintenance expenses over time.
  • 11. Application-Specific Features: Some ratchet wheels come with features tailored to specific applications, such as noise reduction or enhanced security. Explore these options if they align with your needs.
  • 12. Seek Expert Advice: If you're unsure about the best ratchet wheel for your application, consult with industry experts or suppliers. They can provide valuable insights and recommendations based on their experience.

By considering these tips and tailoring your ratchet wheel selection to your industry requirements and load capacities, you can ensure that your mechanical system operates reliably and efficiently.

ratchet wheel

What is a ratchet wheel, and how does it function in mechanical systems?

A ratchet wheel is a mechanical component that plays a crucial role in various systems by allowing unidirectional motion or preventing backward movement. It functions through a simple yet effective mechanism:

A ratchet wheel typically consists of a toothed wheel or gear with angled teeth and a corresponding pawl, which is a small lever or catch. The pawl is mounted or positioned adjacent to the ratchet wheel, and it has a pointed end that engages with the teeth on the wheel.

Here's how a ratchet wheel functions:

  1. Unidirectional Motion: When an external force is applied to the system in a particular direction, the pointed end of the pawl engages with the angled teeth on the ratchet wheel. As a result, the wheel rotates freely in the direction of the applied force, allowing unidirectional motion.
  2. Preventing Backward Movement: However, if an attempt is made to move the system in the opposite direction, the angled teeth on the ratchet wheel lock against the pawl. The pawl prevents the wheel from rotating backward, effectively creating a mechanical "click" or "ratchet" sound and preventing reverse motion.
  3. Incremental Advancement: In some applications, ratchet wheels are used to provide incremental advancement. Each engagement of the pawl with a tooth on the wheel allows the wheel to move by a fixed amount or angle. This is commonly seen in tools like socket wrenches, where a ratchet mechanism allows for continuous tightening or loosening without needing to reposition the tool.

Ratchet wheels find applications in a wide range of mechanical systems, including:

  • Hand Tools: Socket wrenches, screwdrivers, and pliers often feature ratchet mechanisms that enable efficient and continuous rotation in one direction while preventing backward motion.
  • Winches and Hoists: Ratchet wheels are used in winches and hoists to control the winding and unwinding of cables or ropes, ensuring that loads can be raised or lowered safely and incrementally.
  • Automotive Applications: Ratchet mechanisms are used in car jacks and handbrakes to secure vehicles and prevent unintended movement.
  • Medical Devices: Some medical instruments use ratchet mechanisms to control the movement of specific components, ensuring precise and controlled actions.
  • Industrial Machinery: Ratchet wheels are found in various industrial machines and equipment where controlled motion in one direction is essential for safety and operation.

In summary, a ratchet wheel is a mechanical device that allows unidirectional motion while preventing backward movement through the engagement of a pawl and angled teeth. Its simple yet effective design makes it a valuable component in numerous mechanical systems across various industries.

China Professional Cema Carrier Trough Idler Conveyor Roller Support Steel Gravity Carrying Idler  China Professional Cema Carrier Trough Idler Conveyor Roller Support Steel Gravity Carrying Idler
editor by Dream 2024-04-24