China supplier Steel Rollers Roller Idler for Conveyor Belt near me factory

Product Description

Product Description

Roller is an important component of belt conveyor.It has many kinds and large quantity,can support conveyor belt and material weight.

 

 Product Specification
 Model NO.  Steel roller
 Diameter  89-159mm
 Length  190-1500mm
 Material  Carbon steel
 Seal  Multiple labyrinth seal
 Bearing type  Deep Grove ball bearing
 Gurantee  12 months
 Color  Customized
 Certificate  ISO,CE
 Advantages  waterproof,dustproof,smooth running,no noise,rotational resistance, axial float, shaft radial play

 

Features:

A) Bearing: deep groove ball and double sealing bearing 2RZ and 2Z with C3 clearance;

B) Sealing: multi-stage labyrinth seals achieve waterproof and dust proof 

C) Lubrication: Grease is Lithium soap type grease with Rust Inhibitors, grease is permanent lubricant.

D) Color: roller surface could be painted any color as per customer request.

E) Each roller would be through strict inspection and test to ensure every out coming roller is of true high quality;

Detailed Photos

1. Seal assembly
The seal assembly of idler is made of nylon, and the structural from is non-contact labyrinth seal structure.
The inner and outer seals from a labyrinth passage with high precision, and the passage is filled with long-acting lithium-based grease, so that the idler has good waterproof and dustproof performance.

2. Bearing
The bearing of Idler adopts special C3 clearance grade deep groove ball bearing.
Before assembly, the bearing of idler has been filled with lithium base grease and sealed permanently on both sides, which can realize lifetime maintenance free and extend the service life of the bearing.

3. Shaft
The shaft of idler adopts high precision cold drawn round steel after quenching and tempering treatment. Advanced Chamfer milling machine is used to perform accurate machining at both ends of the shaft, so as to ensure that the axial displacement of the idler is almost zero.

4. Bearing housing
The fabrication of the bearing housing consists of a multi-stage precision automatic pressing operation, which ensure high accuracy of bearing and sealing position.
The idler pipes and bearing housing at both ends are 3mm fully fillet welded at the same time trough CO2 gas shield double-gun automatic welding machine, which gives a minimum of 70% weld penetration,and ensures that the idler even under the high load and high speed operation, still strong and durable.

5. Shell
The shell of idler adopts special ratio-frequency welded pipe with small bending degree and small ellipticity.
The advanced steel tube chamfer cutting off tool machine is used for predsemachining of both ends of pipe, which can effectively guarantee the concentricity of idlers and minimize the rotation resistance of idlers
 

Product Parameters

Technology Specification
D d

Bearing

Model

L b h f

Weight

(kg)

D d

Bearing

Model

L b h f

Weight

(kg)

89 20 4G204 200 14 6 14 2.79   133 25 4G205 380 18 8 17 7.84
250 2.98 465 9.24
315 3.58 600 11.48
465 5.24 700 13.44
600 6.48 1150 20.6
750 7.87 1400 24.61
950 9.72 4G305 380 8.21
25 4G205 8 18 17 11.21 465 9.62
108 20 4G204 315 14 6 14 4.46 530 10.7
465 6.07 600 11.86
950 11.27 700 13.51
25 4G205 315 18 8 17 5.07 800 15.17
380 5.86 1150 20.97
465 6.89 1400 24.99
600 8.53 1600 28.44
700 9.74 30 4G306 465 11.34
950 12.77 530 12.54
1150 13.99 800 17.48
1400 15.62 1400 26.75
4G305 380 6.23 1600 31.38
465 7.26 159 25 4G205 465 11.58
530 8.05 700 16.52
600 8.9 1400 31.09
700 10.11 4G305 465 12.02
800 11.32 530 13.84
950 13.14 700 16.95
1150 15.57 800 19.06
1400 18.47 1400 31.52
1600 21.02 1600 35.85
30 4G306 465 22 8.57 30 4G306 465 22 13.76
530 9.47 530 15.23
800 13.2 800 21.36
1400 21.49 1400 34.98
1600 24.26 1600 39.51

  Quality design and build

  Our focus on quality starts with sourcing only the best raw materials, rejecting anything that falls outside our strict tolerances.During manufacture your order is checked at each stage before passing through to the next process. This also contributes to our ability to meet orders on time.
 

Packaging & Shipping

Company Profile

 

FAQ

 

Q: Are you a factory or trading company?

A: We are a factory and have export license. Besides, our factory has a number of product lines to provide products with stable production capacity for customers in delivery time.

 

Q: What information shall I provide in order to confirm the conveyor carrying rollers order?

A: We work with technical drawings for any non-standard products. If the order is for standard parts, you only have to provide us with the part number so we may define the parts of the order.

 

Q: How does your factory do regarding to quality control?
A: Quality is priority. We always attach great importance to quality control from beginning to the end of the
production. Every batch rollers will be carefully inspected before it's packed for shipment.

 

Q: Do you have the products in stock?
A: No. All rollers are produced according to your order.

 

Q: Can I order a sample?
A: Of course. We can offer regular model roller sample for free, but the freight cost shall be borne by your side. If you want
customized model sample, we'd like you to bear the charge for sample and freight.

Q:Hong long is your delivery time?
A:Normally 7-30 days ,it depends on your quantity.For Decent order , we have flexible adjustment to ensure the delivery time.

If you do not see the question you are looking for, please contact us for further assistance.

Contact Person: Lisa Lee
 
 

Types of V-Belts and Their Properties

A v-belt's inside length and pitch are determined by measuring along the bottom side. The included angle of a v-belt is measured from its flanks when it is extended. Most v-belt sections are 40 degrees. There are different types of v-belts, and the dimensions of each are standardized by different organizations. This article will introduce the different types of v-belts and their properties.
belt

Notched v-belts reduce bending stress

Notched V-belts reduce bending stress by reducing the axial length of the belt by 2 or more notches. These notches are characterized by different profiles, which differ in the pitch angle and the inside length. ISO and DIN standards are followed by the manufacturers of these belts. Notched v-belts are used on industrial machinery in countries other than the US.
Compared to the standard V-belts, notched ones are designed to resist bending stress better and offer better heat dissipation. They also last longer and run cooler than standard V-belts. Furthermore, they are about 2 percent more energy efficient than their standard counterparts. Therefore, notched V-belts are a viable replacement for standard V-belts.
Notched V-belts are commonly used in industrial applications because of their low price, ease of installation, and availability of many sizes. Another advantage of notched V-belts is that they provide more wedging force and higher load capacity. Notched V-belts have a wider v-groove than flat ones, which makes them more effective for heavy-duty applications.
Notched V-belts also provide better traction. They reduce bending stress, which is beneficial for preventing fatigue and tearing of v-belts. Additionally, v-belts can be installed in an existing equipment to add more performance. And with proper maintenance and installation, notched V-belts will provide trouble-free service for many years to come.

Ribbed v-belts reduce heat dissipation

Various kinds of v-belts are available for varying applications. The more popular types are the fractional horsepower and the double-V. Fractional horsepower v-belts are designed for light-duty applications, such as machine shop equipment and household appliances. The common sectional names are 2L, 3L, 4L, and 5L. The L in each of these belts refers to the top width of the belt, multiplied by 1 eighth inch.
Unlike conventional belts, ribbed v-belts are flexible, making them ideal for use in vibrating loads. They reduce heat dissipation and can be ordered in single or multiple sets to match your application. However, ribbed v-belts should not be mounted on deep-groove sheaves, as this can cause the belt to turn over. If you use deep-groove sheaves, the risk of rupture is very high. Deep-groove sheaves can also cut banded belts. Extremely worn sheaves can also cause the belt to rip.
The 2 types of ribbed v-belts differ in their construction and application. While both types have trapezium cross-sections, they are similar in that they are made of polyurethane or other durable materials. Ribbed v-belts have an additional layer of fabric on the elastomer core for reduced noise and better heat dissipation.
Ribbed v-belts are available in a variety of sizes, including trough v-belts. Their cross-sections are categorized by their top and bottom widths and depths. The included angle of most v-belt sections is approximately 40 degrees. Different types of v-belts have different cross-sections, and these cross-sections are standardized by various organizations.
As the load increases, a ribbed v-belt will wedge into the groove and decrease the amount of friction needed to maintain the correct torque. Flat belts can track off the pulleys due to friction. However, V-belts are more stable and require less width than flat belts. The main advantage of ribbed v-belts is their increased efficiency.
The global-local finite-element model is also used to calculate the maximum and minimum J-integrals during a belt's running cycle. The data is then used to evaluate the durability of ribbed v-belts in various applications. The numerical models used for the calculations involve a ribbed V-belt with 5 full ribs.
belt

Cogged v-belts increase lateral rigidity to reduce belt whip

Cogged v-belts are designed for maximum performance and durability on even the harshest drive systems. These belts are made from high-modulus polyester cords that resist hardening and stretch and provide superior balance and strength. They also feature raw-edge sidewalls to reduce slip and drive vibration. In addition, they have specially-formulated rubber compounds for oil resistance. CZPT Cog-Belt offers substantial savings in downtime, energy consumption and horsepower.
A double cogged v-belt combines the benefits of cogged and double vee-belts. Its bonded reinforced tie band offers enhanced flexibility and reduces belt whipping in multiple-belt drives. Double cogged v-belt dimensions vary depending on the standards of the manufacturer. Regardless of the type, you'll want to use a belt that is aligned correctly.
Standard v-belts are also known as wrapped or raw edge v-belts. Wrapped V-belts feature fabric covers above and beneath the cord to increase lateral rigidity and reduce belt whip. Cogged V-belts also have fabric covers to prevent wear on the core and increase the belt's operating temperature. They're ideally suited for applications that require high-temperature operation.
Cogged V-belts can significantly decrease energy consumption and improve power transmission capabilities. They also have a bias-cut cover stock that provides axial and lateral stability while preserving the cord integrity. A fiber loaded cogged construction offers optimum flexibility while minimizing heat buildup. It can be installed on any type of drive, including chain conveyors and industrial-grade machines.
The two-layer tie-band permanently bonds multiple belts together. This provides maximum cord support, heavy shock absorption, and stability. The belts are also engineered with patented banding processes that eliminate belt turnover and distribute load evenly across the drive. CZPT Cog-Band Belts minimize belt whip and provide stability. They also minimize belt turnover and rollover in heavy-duty industrial applications.
A classic v-belt is the most common and economical belt. Its nominal dimensions are 1/2" to 1-11/2" wide and 16" to 400 inches long. The width is usually 40 degrees. Different organizations use different cross-sections to classify v-belts. The following table provides a general comparison of the 2 types. The Cogged V-Belt is designed to reduce belt whip by increasing the lateral rigidity of the belt.
belt

Cogged v-belts provide superior environmental resistance

The patented design of the Dayco V-Belt provides maximum power transmission while combining the benefits of a cogged belt and raw-edge construction. The belt's top cogged design helps increase air flow around it, preventing deterioration and extending its useful life. The belt's three-ply design features neoprene impregnated fabric for superior durability and a specially-formulated polyester cord for increased strength and stability.
A variety of v-belts are available, with cogged and notched versions presenting unique characteristics. Cogged V-belts are more flexible than uncogged versions and feature 'X'-shaped grooves for enhanced heat dissipation. Cogged V-belts are interchangeable with conventional v-belts, although their 'X' design is most common. Hexagonal v-belts are a popular option for applications where traction is needed.
Another type of Cogged V-belt is designed specifically for outdoor power equipment. This v-belt is brown, with smooth clutching covers. Its aramid cord is very strong and provides superior durability in adverse conditions. Cogged V-belts can withstand severe shock loads and are therefore ideal for outdoor power equipment. Furthermore, they offer superior environmental resistance, minimal stretch, and a long service life.
A Cogged V-belt is composed of tensile cords that are supported by a rubber stock. Different manufacturers use different synthetic rubber stocks for this purpose. These materials help to extend the belt's operating temperature range and resist premature failure. In addition to tensile cords, the belt's body is covered with a fabric cover. The fabric is treated to form a chemical bond with the core materials, which allows it to withstand constant bending.

China supplier Steel Rollers Roller Idler for Conveyor Belt     near me factory China supplier Steel Rollers Roller Idler for Conveyor Belt     near me factory