Product Description
Product Description
Conveyor impact rollers, also known as shock absorbing rollers or buffer roller, it is mainly used at the receiving point of the belt conveyor to reduce the impact of the falling material on the conveyor belt. The impact rollers can be divided into rubber lined impact rollers, rubber rings impact rollers, rubber coated impact rollers as per different application environments.
Features:
· Rollers are designed for smooth rotation, low noise, and long service life.
· Diameter range: 76 mm to 219 mm, other diameters available on your request.
· Pipe length: 100mm to 3000 mm.
· Water proof and dust proof.
· Each roller come out through strict inspection and test to ensure high level quality.
· Roller Surface Colour : Any colour as per customer request.
Minimum Order Quantity: 50 Piece
Characters:
- Good Toughness - more than 10 times tough that of ordinary metals;
- 2. Longer Service Life - 5 times service life that of traditional steel rollers;
- 3. Light Weight and Low Rotation Inertia - reduced the friction coefficient between the roller and the belt;
- 4. Extended the Life of the Conveyor Belt - installed under the material receiving section of the conveyor to reduce the impact of the material on the conveyor belt during blanking, and to extend the service life of the conveyor belt
- 5. Suitable for Corrosive Working Environment - high wear resistance, better self-lubricating property, super corrosion resistance, 5 times service life than that ordinary steel rollers used in corrosive worksite.
Applications:
---Mining & Minerals Industry
---Cement Industry
---Chemical Industry
---Coal Industry
---Salt Industry
---Ceramic Industry
---Sugar Industry
---Paper and Pulp Industry
---Iron and Steel Industry
| product name | conveyor roller |
| keyword | impact roller |
| advantage | waterproof, noiseless, environmental |
Detailed Photos
Packaging & Shipping
Rollers are devided into bare packaging, pallets, wooden boxes and other packaging
Company Profile
HangZhou CZPT Conveying Machinery Co, Limited was found in May, 2005. It registered capital is 11.68 million CNY. It is a private enterprise of stock holding system. It is located in economic and technological development zone of Xihu (West Lake) Dis. town. We can produce CZPT Brand TD75, DT II, DT IIA fixed belt conveyor, mobile lifting belt conveyor, enviromental protection belt conveyor, sluge belt conveyor, mine belt conveyor, farming belt conveyor, farming belt conveyor, workshop line, large dip angle belt conveyor, roller conveyor, roller and pulley. We have special belt conveyor designer team. We have been granted industrial production licenses, Quality certification, trademark with reputation. It is improved CZPT brand. We supply our products to home and abroad machinery factories. Also supply best price to our dealers' and trading company. And we have independent export authority. According to different requirements of domestic and foreign customers' drawings, we can produce German DIN standard , Australian AS standard, Japanese JIS standard, American CEMA standard, South African SANS-SABS standard, Russian Gost standard, French AFNOR standard, etc. Products are exports to the Middle East, Africa, America, Australia, Europe, Southest Asia, Russia and other countries and regions.
There are large-scale lathe, CNC machine, double pressing machine, double welding machine, double boring machine, milling machine, professional equipments machines. We can produce 50 meters belt conveyor, 20 pieces drum, 500 sets bracket, we can produce 2000 pieces roller per day and 700 thousand rollers per year. We choose SRB brand bearing and special tube , cold-drawing shaft and special housing and labyrinth seals. The professional inspectors use testing equipment to examine the roller of the effects for waterproof, preventing static electricity sideway, moving up and down, revolving resistance and falling test. The examine result is that the qualified rate of the rollers is over 98%. The noise of the rollers is very low and its running is very nimble. The life of the rollers is over 30000 hours, and the products are praised by our customers. Our roller are widely used in coal mine, mines, ports, steel plants, fertilizer plants, animal feed factory, cement big small and medium enterprises.
Our company pursues that credit is as aim and quality is the most important. We requests to live and develop with quality and credit. Strength the inner management and improve the quality of the products constantly. Offer the best products for customers from the beginning to the end. At the same time, provide the best service for customers.
Our Advantages
Features:
1) Solid design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment..
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity.
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2005,sell to Mid East(64.00%),Eastern Asia(16.00%),South America(7.00%),Southeast Asia(7.00%),Africa(6.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3.what can you buy from us?
Belt Conveyor,Conveyor Spare Parts,Conveyor Pulley,roller brackets,belts
4. why should you buy from us not from other suppliers?
We have a professional team with rich experience in conveyor industry at CZPT Our team will provide first-class service to you.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,FCA,Express Delivery;
Accepted Payment Currency:USD,EUR,CNY;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Russian
How to Fix a Faulty Drive Belt Tensioner
If you're experiencing grinding, squeaking, or other unusual sounds from your car, your drive belt tensioner may be the culprit. In this article, we'll discuss why a failed drive belt tensioner may need to be replaced and how to fix it. Once you have determined that your belt tensioner is faulty, you can use a Wrench to remove it and replace it with a new one. After you replace the belt tensioner, it will no longer be making noises.
Problems with timing belt tensioner
Whenever your engine is making strange noises, it is likely that the timing belt tensioner is causing the problem. A bad timing belt tensioner is a big cause of such sounds, as the timing of the engine is critical. When the belt is moving properly, the camshaft and crankshaft are perfectly synchronized, and the valves work in perfect sync during the intake and exhaust strokes of each cylinder.
Other signs of a worn tensioner include rust bleeding and dripping. Usually, rust will appear at the mounting bolts and "stops" on the tensioner. Other symptoms of a worn timing belt tensioner are noise, resistance, and roughness. If any of these symptoms are present, it's important to get the car fixed as soon as possible. Troubleshooting problems with timing belt tensioner is an easy process if you know the symptoms.
If your car starts making squeaking or grinding noises when you drive, it's probably the timing belt tensioner. The timing belt can also cause problems with your engine's valves. When the timing belt is too loose, the valves cannot fully combust the fuel-air mixture. If this problem is left undiagnosed, it could result in severe engine damage. To solve the problem, you must replace the timing belt tensioner.
The repair of the timing belt tensioner is not a difficult job if you're experienced and comfortable with DIY car repairs. If you have a good knowledge of car repair, you can try to replace it yourself - but don't forget that it is a complex repair job that requires a lot of skill. So, it's best to hire a professional mechanic. And if you don't have the necessary tools and training, you can always try the DIY method.
Other symptoms of a bad timing belt tensioner include an abnormal chirping noise, misfiring, and check engine light malfunction. If you notice any of these symptoms, you should replace the timing belt tensioner as soon as possible. Often, the belt is wearing out and can't spin freely. You may have to replace the timing belt tensioner to avoid major damage to your engine. The best way to tell if the timing belt tensioner is failing is to check it regularly.
Cost of a new drive belt tensioner
A new drive belt can be expensive. Replacing 1 is usually a straightforward task that requires little knowledge, but some cars are more difficult than others. Replacing a drive belt by yourself may result in the replacement of parts you do not know. You may also encounter problems that cannot be resolved unless you have a mechanic check all the affected parts. You can save money by taking the car to a mechanic before trying to fix the problem yourself.
A drive belt tensioner should last at least 125,000 miles, but can break sooner. Most car mechanics will replace the tensioner after you notice the belt is slipping. It takes about 15 minutes to an hour to replace 1 of these parts, and you can do it yourself with the proper tools. You can also ask about the replacement of pulleys or sprockets. The price of a new drive belt tensioner depends on the make and model of your car.
The average cost to replace a drive belt tensioner is between $235 and $267. This cost includes labor and parts, but doesn't include taxes or fees. Some vehicles may need related repairs as well, such as serpentine belts or tensioner housing. For a detailed estimate, use the RepairPal Fair Price Estimator. You can compare labor costs and shop for the best price. There are many options available online, and you can choose the most convenient 1 for your needs.
In addition to replacing the drive belt, you should also check the idler pulleys, which do not drive anything. If they have excessive movement, replace them. A failed drive belt tensioner can cause the belt to slip and affect other components of the car. You may also notice warning lights that indicate a problem with the alternator, water pump, or power steering. You should also check your vehicle's air conditioning.
Replacing the tensioner pulley can be done yourself for about $50. Depending on the type of pulley and belt, you may need to replace other parts of the engine as well. You can save money by replacing a tensioner pulley yourself if you have the time and skills. It's easy to replace a new drive belt tensioner if you're a mechanically inclined individual.
Repair options for a failed drive belt tensioner
A failed drive belt tensioner may have several symptoms. For instance, it can make a grinding or squealing sound, and it may emit a burning smell. The battery light on your car may also stay on. These are all signs that your drive belt has failed. However, these symptoms are not always indicative of the failure of the drive belt tensioner. Listed below are some common problems that can be caused by a failed drive belt tensioner.
To check for a failed drive belt tensioner, turn off the engine and examine the arm. If it doesn't move, it's time to replace the drive belt. A manual drive belt tensioner is easy to replace. A hydraulic or bad spring drive belt tensioner, however, will not be able to be fixed. If you can't find a repair shop in your area, visit 1 of NAPA AutoCare locations, or a NAPA online store. They will be able to diagnose the failure and provide solutions for your car.
A spring tensioner is a type of drive belt tensioner that uses a spring-loaded pulley to apply the proper tension to the drive belt. However, spring tensioners can fail and seize if not properly maintained. A hydraulic tensioner uses hydraulic oil under pressure and can malfunction. In some cases, the tensioner can leak oil or lose its ability to tension the drive belt. It can also be damaged by excessive wear, which will cause the belt to break.
A failed drive belt tensioner can affect your car's performance and functionality. In addition to making your car squeaky and jerky, a failed drive belt tensioner can cause the serpentine or v-belt to slip and wear out prematurely. Repairing a failed drive belt tensioner can also prevent your car from experiencing the same problems in the future. So, what do you do if you find your drive belt is slipping?
If your drive belt tensioner isn't the problem, you'll have to replace it. In some cases, a loose tensioner arm can lead to cracks in the tensioner housing. In the worst case scenario, the damaged tensioner can also lead to an overheated engine. Ultimately, a failed drive belt tensioner can cause your car to experience overheating, weak battery charging, and even a weakened power steering system.
Maintenance requirements for a drive belt tensioner
Drive belt tensioner maintenance begins with proper alignment of the pulleys. Misaligned pulleys or drives can wear a belt out too fast. Misalignment can occur if the component was recently replaced. A set of shims can restore the pulleys to the proper alignment. It is important to regularly check the tensioner to ensure proper function. Also, check the belt for cracks or wear.
Before performing any maintenance work, always turn off the drive to protect the motor. The belt should be in a safe position so that it will not fall on the workers. Lock down any moving parts and ensure the fans do not freewheel. When inspecting the drive belt tensioner, examine the belt guard for wear and debris. If the belt is damaged or has excessive heat, it is necessary to clean it or replace it.
It is important to maintain a proper fit between the belt and the drive belt tensioner. An incorrectly-sized drive belt will be difficult to install and adjust. An incorrect-rib count drive belt will fit, but will not last as long. Likewise, drive belts with too many ribs will not last as long. For these reasons, drive belt tensioners should be replaced when they are over 50,000 miles.
A drive belt tensioner is a pulley that rides on the outside surface of the serpentine belt. Its purpose is to maintain constant pressure on the pulleys that power car components. It is typically mounted on the front of the engine, bolted to the crankshaft, and rests against the serpentine belt. If the drive belt is cracked, it needs to be replaced immediately. If the arm is loose or bent, the bearings in the tensioner are probably worn.
The drive belt tensioner is an important part of the drive system, which is essential for smooth operation of the vehicle. However, it does wear out prematurely and should be replaced at a certain mileage. It should also be inspected for normal wear and tear as a result of road dirt, excessive heat, and oil leaks. However, it is important to remember that drive belts are highly sensitive to excessive heat, road dirt, and oil leaks.
