Product Description

         Factory Price Steel Pipe Trough Conveyor Idler Carry Roller Belt Conveyor Steel Idler Roller with Bracket Industrial Heavy Duty Steel Conveyor Idler Roller

Product Description

 
Product Description

GCS/RKM Carry roller for Steel trough idler belt conveyor

We specialize in this field more than 45years, with the high quality and pretty competitive price. Here are our main products:

 

--Carrying Roller

--Return Roller

--Impact Roller
--Comb Roller
--Rubber sprial return roller
--Conveyor Roller set
--Conveyor Roller Frames
--Conveyor pulley

Materials can be used Steel, HDPE, etc.,standard can be GB, DIN, CEMA, etc, our rollers with

stable running, high quality bearing,accurate steel pipe and long lifespan.Also can produce according

to your drawing. Our products are sold to the world and receive a high reputation from our customers.

 

We will test every batch of cargo to make sure every piece rollers are qualified before delivering,

and supply you picture and professional inspect report. Hope to cooperate with you with our outsanding

service and assured products.

 

Steel Return Conveyor Roller/Heavy Duty Belt Conveyor Carrying Conveyor Roller/Mining Belt Conveyor Roller Idler
 

Our products are widely used in thermal power generation, harbours, cement plants, metallurgy and as well as the light duty conveying devices for industries.
 

SPECIFICATIONS
Diameter	φ89, φ102, φ108, φ114, φ127, φ133, φ139, φ152, φ159, φ165, φ194
Length	145mm-2800mm
Tube	Q235(GB), Q345(GB), welded with DIN2394 standed
Shaft	A3 and 45# steel(GB)
Bearing	Single & Double Row Deep Groove Ball Bearing 2RS&ZZ with C3 clearance
Bearing Housing/Seat	Cold press working fit ISO M7 accuracy Deep Press steel with raw material fit DIN 1623-1624 standard
Lubricating Oil	Grade 2 or 3 long-lasting lithium greasae
Welding	Mixed gas shielded arc welding end
Painting	Ordinary painting, hot galvanized painting, electric static spraying painting, baked painting

 

Diameter of Tube		Length of Tube	Bearing Type	Tube Wall Thickness
mm	inch	mm		(mm)
63.5	2 1/2	150-3500	6204	3.0-3.75
76	3	150-3500	6204 6205	3.0-4.0
89	3 1/2	150-3500	6204 6205	3.0-4.0
102	4	150-3500		3.5-4.0
108	4 1/4	150-3500		3.5-4.0
114	4 1/2	150-3500		3.5-4.5
127	5	150-3500		3.5-4.5
133	5 1/4	150-3500	6306	3.5-4.5
140	5 1/2	150-3500	6306	3.5-4.5
152	6	150-3500		4.0-4.5
159	6 1/4	150-3500		4.0-4.5
165	6 1/2	150-3500	6308	4.5-6.0
177.8	7	150-3500	6309	4.5-6.0
190.5	7 1/2	150-3500	6309	4.5-6.0
194	7 5/8	150-3500	6310	4.5-6.0
219	8 5/8	150-3500		4.5-6.0

 

Global Conveyor Supplies Company Limited

Belt conveyor idler Trough roller trough idler conveyor rollerRS water proof and dust proof heavy-duty roller/Idler--Return Roller/Idler/Roll, Carrier roll, trough roller/idler/roll
1.This RS series rollers belong to CZPT high-end conveyor roller.
2. This return/carrier/trough roller has high precision structure, composing as many as 9 seal parts which ensure the roller good capability of water and dust resistance. With rubber or steel seals, multi-labyrinth seals.
3. The bearing housing and tube is full welded to ensure the well contact of the whole roller. Grease is permanent lubricant.
4. Roller surface could be painted any color as per customer request.
5. Material: normally Q235 tube (specially for conveyor roller), A3 cold-drawn shaft (Could be of very high precision to meed different customer requirement.)
6. Each roller would be through strict inspection and test to ensure every out coming roller are of true high quality.
Welcome to contact us at any time for conveyor roller/idler. We are professional and excellent in technology and service.
We know how to make our converyor roller to move your business!
If you need customized specifications please contact us, we will give you a satisfactory reply in time  

It is common transportation equipment used in coal mines to connect downhole operations and on-ground production systems. In the course of use, it has many advantages, such as strong Transportation capacity, low power consumption, low work resistance, long service life, etc. Conveyor systems are quick and efficient transportation for a wide Variety of materials, which make them very popular in the material handling and packaging industries.

 

Sales form: factory direct sales
Dimensions: Φ63.5, Φ76, Φ89, Φ108, Φ114, Φ127, Φ133, Φ152, Φ159, Φ165, Φ194, Φ219 or custom size
Bearing brand: TNT,  famous Chinese brand
Order quantity, price: negotiable
Product brand: GCS, RKM
Material: polyurethane, Carbon steel
Application: Conveyor roller industry
Product Type: Polyurethane Roller, Carbon Steel Roller, Ultra Polymer Roller, Stainless Steel Roller

About roller,we can make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so on.More details,please contact us.

 

Main Features

1) Solid design, suitable for heavy lifting.
2) The bearing housing and steel tube are assembled and welded with a concentric automatic.
3) Cutting of the steel tube and bearing is performed with the use of a digital auto device/machine/equipment.. 
4) The bearing end is constructed to ensure that the roller shaft and bearing can be firmly connected.
5) Fabrication of the roller is effected by an auto device and 100% tested for its concentricity. 

6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA standard.
7) The casing is manufactured with highly composite, anti corrosive alloy.
8) The roller is lubricated and free from maintenance.
9) Woring life expectancy is up to 30,000 hours or more, depending on usage.
10)Vacuum sealed which has withstood anti water, salt, snuff, sandstone and dust proof experiments

 

 

Testing Machines

 

Certifications

 

Our Service

 

Our Company
 

 

Global Conveyor Supplies Co., Ltd.

Established in 1995; Land area = 20,000 m2; Staff= 120 persons.

Located in HangZhou, ZheJiang Province, next to HangZhou city.

GCS, RKM is a registered trademark in China.

GCS enjoys a renowned reputation and our products are marketed globally in South-East Asia, Middle East, Africa, Australia, Europe, Hong Kong and many other countries.

 

 

Types of V-Belt Drives

When evaluating drive technologies, you might want to consider a V-Belt. Not only can it improve the performance of an older drive, but it can save you time and money in the long run. Industry standard V-belts are prone to failing because of excessive wear, heat cracks, and stretching. Inefficient and downtime resulting from frequent retensioning and replacement can cost your company both time and money.

Cross-

A cross-belt for a V-Belt is a belt that is used in a conveyor system. This belt consists of 2 parts: an elastomer core and a fabric cover. The elastomer core is typically made of high-shock-resistant polyurethane. Different manufacturers have different synthetic rubber stocks, which may be used to prevent premature failure and extend the operating temperature range of the belt. Ideally, a well-engineered V-belt is stiff in the width and flexible along the length of the belt. The fabric covers are generally made of 2 different types of rubber, including compression and cushion rubber.
The diameter of the driver and driven pulleys are important considerations for choosing the right cross-belt for a V-belt. This will determine the belt length. The length should be proportional to the diameter of the drive shaft. Smaller diameters are better for smaller belts, which can increase elongation, which decreases the life of the belt. Larger diameters, on the other hand, can increase slippage, fluctuating force, and power loss.
Choosing the right V-belt for your vehicle is important, especially if you're replacing a worn-out one. In some cases, the old V-belt may become too loose or a loop with a rubber-coated edge. You should measure the length of the belt before you buy it. Using a flexible english measuring tape, you can determine which size is best for your vehicle.
A cross-belt can increase power transmission by minimizing slipping. It also provides shock-absorption and increases the load capacity of the V-belt. It is the best option for heavy-duty machines where torque and power are critical. In some applications, this belt may be more effective than an open belt. If you use it for short distances, a cross-belt can be a better choice.
When choosing a V-belt, make sure to check the power ratio. The power of a belt depends on the initial tension applied to it. Also, the friction between the 2 mating surfaces is a factor. A V-belt with a high power density is not suitable for close-center applications. You can choose a narrow V-belt if you need a narrow belt for your machine.

U-shaped

The V-belt is a versatile belt used in countless industrial applications. Advancements in engineering have led to many different types of V-belts. Whether it's a U-shaped belt or a double-sided V-belt, proper installation and maintenance are crucial for trouble-free operation. Below are some common V-belt specifications. Read on to learn more! The U-shaped V-belt is 1 of the most common.
A V-belt is a flexible, pliable machine element used to transmit power between 2 or more rotating shafts. Its cross-section is trapezoidal, so that as the tension increases on 1 side, the belt wedges into the groove on the opposite side. The increased friction between the 2 components results in a high torque transmission and minimal power loss from slippage. U-shaped V-belts are ideal for a variety of applications, from lawn mowers to cars.
The U-shaped V-belt is made of 2 parts: an elastomer core and a textile cover. The core is made from a flexible material with high flexural strength and shock resistance. The cover is made of textile material that is treated to create a chemical bond with the belt's core material. This makes it pliable and strong while preventing the cover from becoming worn out or damaged.
Unlike flat belts, U-shaped V-belts are designed to fit into a U-shaped sheave, which increases their lateral rigidity. They also maintain their stability under shock and vibration loads. Their simplicity makes installation and tensioning much easier. The constructional components of a standard V-belt are illustrated in Figure 9. Each component has a vital role in the belt's performance. Similarly, different materials can influence the belt's performance.
As with any belt, proper tension is crucial. Having a loose belt causes slippage and rapid wear, which robs you of energy and productivity. Likewise, too much tension can cause premature belt wear. Proper tension is defined as the lowest level at which the belt does not slip or squeal under peak load. This tension range can still operate a drive, so it's important to find the correct tension for your particular application.

Cogged

There are many advantages of a Cogged V-Belt. Its extra-thick construction allows for bends around smaller pulleys. It also runs cooler and lasts longer than a traditional V-belt. In addition, it has a higher coefficient of friction than a wrapped V-belt. Cogged V-Belts can also resist heat, making them an excellent choice for high-temperature applications.
A cogged V-Belt is also less likely to suffer from heat buildup, which can shorten the life of a standard belt and increase downtime and replacement costs. A Cogged V-Belt is more expensive than a wrap-molded belt, but it will pay for itself in as little as 1 month. Most synchronous belt conversions pay for themselves in less than 2 years. A longer payback time is typical with a larger system.
Cogged V-Belts are used in many applications, including in-line conveyors, gantry cranes, and wind turbines. The belt itself is composed of various types of rubber and reinforcements. They undergo tensile and compressive stresses as each segment of the belt passes through the pulley. Therefore, a different type of material is needed for the bottom side of the belt. The ideal material for this area should have a high coefficient of friction and increased wear resistance.
The Cogged V-Belt has a trapezium-shaped cross-section. The fabric cover resists heat and abrasion and helps protect the internal components of the v-belt. The different types of materials used in the fabric cover are patented. In some cases, the fabric cover is made of Kevlar or aramid fiber. This allows for smaller pulley diameters and more flexibility.
A Cogged V-Belt is made of 2 pieces of material. One is thick and includes a pitch line while the other has a slack side. The top is thicker and wider, while the bottom side has a lower pitch line. The slack side has a less pitch and more tension. Using a Cogged V-Belt will increase your productivity and help you save money.

Wedge

The Wedge V-Belt is 1 of the most popular types of drive belts available. The patented, narrow-profile design allows for lighter, thinner belts with greater transmission capabilities. The HY-T V-Belt is constructed with Vytacord tension members for strength and dimensional stability, and includes a cushion made of engineered rubber compound. This belt is ideal for high-speed, high-resistance applications, such as compressors, stone mills, and centrifugal pumps.
HY-T CZPT(r) belts have a continuous V-section, and a wide angle of flexibility. They provide torsional rigidity in long-center drives and are resistant to oil. The CZPT(r) belt is available in lengths up to 140 inches. Its free ribs wedge into the sheave groove to reduce belt whipping. This belt is also designed to fit into new designs and applications, so it's compatible with virtually any type of drive.
The Wedge V-Belt is a popular choice in industrial applications. Its narrow profile reduces drive weight and space, allowing for higher horsepower. In addition, it can carry a higher load than a standard V belt. Its low cost and high efficiency make it a popular choice for many industrial applications. In addition to industrial settings, it is a popular choice in automotive and construction applications. While it may seem like a complicated belt design, the Wedge V-Belt is ideal for industrial use.
Wedge V-Belts have the same contact angle as the traditional v-belt, but have a narrow upper width. Their narrower upper width decreases their weight, which equalizes the tension on the tensile cord. The wedge-shaped design improves grip and increases wedge effect. Its durability is excellent, and it also features a cog shape for greater gripping power.
Wedge V-Belts are an efficient way to transmit power between 2 drives. They can move significant loads and can achieve very high speeds. The wedged shape of the belt allows it to wedge into the groove when the load increases. Moreover, it minimizes power loss due to slippage. If you want to get the most out of a Wedge V-Belt, make sure it is made of a material that resists heat and moisture.